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GullySystem
Requirements checklist

What to ask for when choosing software for hot forging companies.

A checklist built from how hot forging companies work, to print or save as a PDF and bring to any supplier meeting.

Share your requirements

What the software should cover

Tick each one that matters to your business.

  • Billet and bar receipt
  • Die register
  • Heating and forging log
  • Trim, heat treatment and cleaning
  • Crack and hardness inspection
  • Yield and scrap reporting
  • Dispatch and invoicing

Roles that need their own access

Who logs in, and what each person may see or change.

  • For owners
  • For the die shop
  • For heater and press operators
  • For furnace staff
  • For quality inspectors

Reports to ask for

Ask to see each one with your own sample data.

  • Material loss per part, billet against forging and flash
  • Die life used and regrind due, by die set
  • Scrap by lap, short fill and crack, split by die and press
  • Lots in normalising or quench with hardness status
  • Outside machining and coating lots out and due back
  • Customer complaints traced to bar heat and die
  • Orders by customer with dispatch dates

Systems it may need to connect to

Note which ones you already run.

  • Email
  • WhatsApp
  • SMS
  • Accounting export
  • Barcode labels

Questions for any vendor

Put these to every supplier you are comparing.

  • Can it track strikes per die?
  • Does it keep the mill certificate with each forging?
  • How is material loss calculated?
  • Do hammers and presses run in one plan?
  • Does it handle normalising batches?
  • What about dies that belong to customers?
  • What if a customer changes the drawing?
  • Do invoices export to our accountant?
  • What decides the cost?
  • Who maintains it after go-live?

Where the work usually breaks today

Circle the ones you recognise. They set the order of the project.

  • Die life is judged by feel
  • The mill heat number is lost after cutting
  • Scale and flash losses are guessed
  • Heat treatment and finishing are tracked loosely
  • Dies belong to customers and wander

Prefer to talk it through? See the hot forging companies page.