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GullySystem
Requirements checklist

What to ask for when choosing software for plastic component manufacturers.

A checklist built from how plastic component manufacturers work, to print or save as a PDF and bring to any supplier meeting.

Share your requirements

What the software should cover

Tick each one that matters to your business.

  • Part and revision register
  • Customer schedule intake
  • First-article approval
  • Assembly and rework cells
  • Kit packing and returnable trays
  • Rejection and corrective action log

Roles that need their own access

Who logs in, and what each person may see or change.

  • For plant managers
  • For planners
  • For cell supervisors
  • For quality engineers
  • For logistics staff

Reports to ask for

Ask to see each one with your own sample data.

  • Customer call-off changes by part number and week
  • Stock by part and drawing revision
  • Returns by customer, part, mould, cavity and cause
  • First-article approvals with sign-off dates
  • Cell throughput: passed, scrapped and reworked
  • Returnable trays and dunnage held per customer plant
  • Moulds by owner with shot counts and next maintenance

Systems it may need to connect to

Note which ones you already run.

  • Customer schedule files
  • Email
  • WhatsApp
  • Barcode label printer
  • Accounting export

Questions for any vendor

Put these to every supplier you are comparing.

  • Can two revisions of one part be live together?
  • How are weekly releases compared?
  • Can we show a customer the first-article record?
  • Does it follow returnable trays?
  • How does a customer return reach the cause?
  • Can it work with a customer’s own supplier portal?
  • Can we export part and tooling records?
  • What should I expect from a demo?
  • Who looks after the system afterwards?

Where the work usually breaks today

Circle the ones you recognise. They set the order of the project.

  • Revisions overlap in the racks
  • Schedules change faster than plans
  • First-article records go missing
  • Rejections are not tracked to a cause
  • Tool ownership is vague

Prefer to talk it through? See the plastic component manufacturers page.