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GullySystem
Requirements checklist

What to ask for when choosing software for yarn manufacturers.

A checklist built from how yarn manufacturers work, to print or save as a PDF and bring to any supplier meeting.

Share your requirements

What the software should cover

Tick each one that matters to your business.

  • Bale intake and mixing plan
  • Department production and waste
  • Frame allocation by count
  • Lab readings by lot
  • Machine stoppage log
  • Packing, labels and despatch

Roles that need their own access

Who logs in, and what each person may see or change.

  • For the mill manager
  • In planning
  • In each department
  • In the quality lab
  • At the despatch desk

Reports to ask for

Ask to see each one with your own sample data.

  • Yield from fibre to cone by lot
  • Waste by department and shift
  • Ring frame running hours and stoppage causes
  • Bale stock by lot and cover in days
  • Lab results by count and lot
  • Orders pending by count and date
  • Outside process weight out against weight returned

Systems it may need to connect to

Note which ones you already run.

  • Accounting export
  • Weighbridge and bale scale
  • Spindle and machine counters
  • Barcode or label printer
  • Email
  • SMS or messaging for despatch notices

Questions for any vendor

Put these to every supplier you are comparing.

  • Is this built for spinning or for any textile mill?
  • Can it follow a bale to the cone?
  • Does it calculate yield?
  • How are spindle breaks and machine stoppages recorded?
  • Can lab readings be printed for the buyer?
  • What about yarn sent out for doubling or gassing?
  • Can our existing orders and bale stock be loaded?
  • Who owns the production data, and can it leave?
  • How is it priced?
  • Do we need it with only a few thousand spindles?

Where the work usually breaks today

Circle the ones you recognise. They set the order of the project.

  • Bale lots blend without a trace
  • Waste is weighed in pieces
  • Test readings stay in the lab
  • Stoppages hide in the shift book
  • Count changes reach the floor late

Prefer to talk it through? See the yarn manufacturers page.