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GullySystem
Requirements checklist

What to ask for when choosing software for capsule manufacturers.

A checklist built from how capsule manufacturers work, to print or save as a PDF and bring to any supplier meeting.

Share your requirements

What the software should cover

Tick each one that matters to your business.

  • Raw material lots
  • Solution batch records
  • Dipping and drying runs
  • Printing and sorting
  • Laboratory results
  • Finished lots and cartons
  • Certificates and dispatch

Roles that need their own access

Who logs in, and what each person may see or change.

  • For plant heads
  • For solution and dipping operators
  • For quality and laboratory staff
  • For stores and dispatch

Reports to ask for

Ask to see each one with your own sample data.

  • Yield by size, colour and dipping machine
  • Reject counts by defect type and pin set
  • Lots on hold with the failed parameter
  • Raw material lots with expiry and balance
  • Moisture and lock length trend per customer and size
  • Retained samples by lot and shelf
  • Orders open against promised dispatch dates

Systems it may need to connect to

Note which ones you already run.

  • Email
  • WhatsApp or other messaging
  • Accounting export
  • Barcode labels
  • Laboratory instrument export

Questions for any vendor

Put these to every supplier you are comparing.

  • Can I see which gelatin lot went into a lot of size 0 shells?
  • Does it work for HPMC and pullulan shells?
  • Can limits differ for each filler?
  • Will it replace the control charts on the kilns?
  • What happens to a lot that fails lock length?
  • How are retained samples handled?
  • Can the certificate show our own layout?
  • Can our current shell sizes and stock figures be brought in?
  • What does a plant of our size pay?
  • Who looks after changes once it is live?

Where the work usually breaks today

Circle the ones you recognise. They set the order of the project.

  • Solution batches lose their ingredients
  • Drying conditions are not tied to the lot
  • Customer specifications live in email
  • Rejected shells are counted loosely
  • Certificates are typed again for each shipment

Prefer to talk it through? See the capsule manufacturers page.