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GullySystem
Requirements checklist

What to ask for when choosing software for industrial automation companies.

A checklist built from how industrial automation companies work, to print or save as a PDF and bring to any supplier meeting.

Share your requirements

What the software should cover

Tick each one that matters to your business.

  • Offer and BOM builder
  • Project material control
  • FAT and commissioning checklist
  • Milestone billing and retention
  • Service desk and program archive
  • Drawing and revision register

Roles that need their own access

Who logs in, and what each person may see or change.

  • For shift supervisors
  • For maintenance in-charge
  • For plant heads
  • For owners and facility managers
  • For operators at the panel

Reports to ask for

Ask to see each one with your own sample data.

  • Run hours and downtime per machine, by shift
  • Stoppage reasons, counted for the month
  • Every excursion outside range, with its duration and who acknowledged it
  • Condition history against a batch, a consignment or a date
  • Energy, water and fuel per machine, line or block
  • Devices that stopped reporting, and the gap they left
  • Raw readings exported for any period you name

Systems it may need to connect to

Note which ones you already run.

  • Modbus and OPC UA devices
  • PLCs, drives and chiller controllers
  • Energy and water meters
  • WhatsApp
  • SMS and email
  • ERP and maintenance software
  • Panel hooters and indication lamps

Questions for any vendor

Put these to every supplier you are comparing.

  • Does it keep working when the plant internet drops?
  • Do you supply the sensors and gateways?
  • Can it read our existing PLCs, drives and energy meters?
  • How accurate will the readings be?
  • Can we export the data for our own analysis?
  • Can supervisors see it on a phone?
  • Can we bring in the readings we already have?
  • Does it connect to our accounting package or ERP?
  • Who owns the devices, SIMs and data?
  • What does it cost?
  • How long before the first screen shows live readings?
  • What does the plant need to prepare ahead of a site visit?

Where the work usually breaks today

Circle the ones you recognise. They set the order of the project.

  • Parts move between projects
  • Retention is not followed up
  • Program backups live on laptops
  • Service calls go unbilled

Prefer to talk it through? See the industrial automation companies page.