Skip to main content
GullySystem
Requirements checklist

What to ask for when choosing software for resin manufacturers.

A checklist built from how resin manufacturers work, to print or save as a PDF and bring to any supplier meeting.

Share your requirements

What the software should cover

Tick each one that matters to your business.

  • Resin recipes and grades
  • Reactor cook records
  • Test values and release
  • Rework and blending
  • Bulk tanks and drums
  • Certificates and dispatch

Roles that need their own access

Who logs in, and what each person may see or change.

  • For the plant manager
  • For reactor operators
  • For laboratory staff
  • For sales and dispatch

Reports to ask for

Ask to see each one with your own sample data.

  • Cooks by grade with final acid value and viscosity
  • Lots on hold, with the failed value
  • Rework quantities by cook and approver
  • Drums filled by cook and tank
  • Raw material consumption against recipe
  • Batch cost against recipe cost
  • Customer dues by invoice age

Systems it may need to connect to

Note which ones you already run.

  • Weighbridge
  • Barcode and label printers
  • Email
  • WhatsApp
  • Accounting export
  • Laboratory instruments by file import

Questions for any vendor

Put these to every supplier you are comparing.

  • What does an operator post at the reactor?
  • How are in-process samples used?
  • How is a thinned batch shown on the certificate?
  • Can one grade carry different customer limits?
  • Can it work out the cost of a batch?
  • Can we run bulk tankers and drums from the same stock?
  • How can we see it before buying?
  • Can the records leave the system?

Where the work usually breaks today

Circle the ones you recognise. They set the order of the project.

  • Cook sheets vary by shift
  • Rework is invisible
  • Test values live in several places
  • Solvent and monomer stock is estimated
  • Drum numbers are not linked to cooks

Prefer to talk it through? See the resin manufacturers page.