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GullySystem

Threshold and Duration Rules for Plant Alarms

Rules combine high and low limits, how long a condition must last and how fast a value is changing. The supervisors who receive the alarm set them, and every change is recorded.

Why a bare limit is not enough

A plain high limit sounds the hooter each time a door is opened. Supervisors learn to ignore it, and an alarm that matters then arrives unnoticed. Duration separates a door opened for forty seconds from a fault that lasts nine minutes.

What a rule can say

High and low limits

The range each reading should sit in, set per device. A chamber, a pressure line and a tank level each get their own limits, and each limit can be revised by a named person later.

How long it must last

Above range for forty seconds may be a door left open. Above range for nine minutes is a problem. Your supervisors choose which duration fires the alarm, and the choice can be revised.

How fast it is moving

A value climbing quickly within its range is often worth knowing about before it leaves the range. Rate of change can raise its own alert.

Changed by a named person

Widening a limit is recorded with a name and a time. Any change to an alarm can be traced afterwards. Nobody switches one off quietly.

How the numbers get chosen

Limits and durations are agreed with your supervisors, then tuned during a parallel run until the real events fire and routine ones do not.

  • The people who receive alarms set what counts as abnormal
  • Each device carries its own range and its own duration
  • Rules run on the gateway at the site, not only in the cloud
  • Every excursion outside range is kept with its duration
FAQ

Frequently asked questions

Who decides the limits?

Your supervisors and maintenance in-charge, because they know how the machine behaves in normal running. GullySystem supplies the screen and the questions during set-up. The limits stay with you.

Can a threshold differ by shift?

Yes. A cold room loaded at dawn behaves differently from the same room at midnight, and the duration can reflect that. Rules are set per device and per shift.

Will the rules still work if the internet is down?

Yes, because they run on the gateway at the site. The hooter still sounds and an interlock still fires. Readings are held locally and fill into the history once the link returns, with their original times.

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