Control gauge, weight, dies and boxed sets from blanking press to carton.
Hold vessel and set masters, stainless and aluminium coil, circles and tri-ply discs, deep draw and spinning runs, die wear, buffing and non-stick coating on one job record. Weight per piece and rejection by stage are written where they happen, from the first blank to the plated rivet on the handle. A cookware set is counted against its parts before the carton is taped.
- Pan sizes, grades and set contents recorded in the combinations dealers order them
- Unfilled orders, circle stock and the die list brought across from your sheets
- Later changes to items, stage rules and packing list layouts made by GullySystem staff on request
Kitchenware Manufacturer Management Software covers item masters, circle and disc stock, deep draw and spinning runs, die wear, buffing, coating, riveting and set packing. Gauge, weight per piece and rejection are recorded at each stage, and a boxed set is counted against its pan, lid and handle kit before dispatch.
What goes wrong before the software.
How the work flows through it, step by step.
- 1
Order intake
Each vessel is held with its material, gauge, diameter and weight standard, and a dealer order lists loose items or boxed sets with quantities. Set contents come from the master.
- 2
Material issue
Coil, cut circles or tri-ply discs are issued to a press or spinning job by mill certificate and weight, so every pan traces to its sheet.
- 3
Forming
The press shop blanks and draws, with annealing between draws for deep vessels, and notes strokes, rejects and scrap weight by die. Spinning jobs log the lathe and chuck used.
- 4
Finishing
Pieces pass to buffing, satin brushing, coating and handle riveting, and good and rejected counts are written at each stage rather than at the end. The count follows the piece.
- 5
Outside process
Pieces sent out for plating or non-stick coating return with counts and weights checked at the gate. Any shortage is booked as loss against the vendor.
- 6
Packing and dispatch
Components are counted against the set, boxed, labelled and dispatched with a packing list that matches what each dealer asked for, and the carton does not close with a part missing. Packing is the last gate.
What is inside.
Every module can be switched on, left out or changed to match how your team already works.
The business modules it is built from.
Each one is also available on its own, or inside a system built for you.
- Product Management
Vessels are held by material, gauge, capacity and standard weight, and boxed sets are built from pans, lids and handle kits.
- Goods Receipt (GRN)
Coil, circles and discs are received against the mill certificate with grade, gauge and weight, then issued to a press job.
- Production Planning
Dealer orders turn into press jobs and finishing runs, and sets held back by a missing lid are shown early.
- Work Order Management
A work order per die or lathe job records blanks drawn, strokes, rejects and scrap weight by operator.
- Fixed Asset Register
Draw dies, trimming tools and chucks are listed with strokes run and last regrind, so service is booked before walls wrinkle.
- Job Work Management
Pieces sent for nickel plating or coating are logged with count and weight, and the return is checked at the gate.
- Quality Control
Weight, brimful capacity and leak results are recorded per lot against the standard, and items outside the band are held.
- Stock Tracking and Alerts
Bakelite handles, knobs, rivets and gaskets are counted by type, and an alert appears before a common lid size runs short.
How we would put it in.
Setup, data migration, integrations and anything built on top.
One system, each person sees their part.
For press shop supervisors
See the die, circle stock and quantity for each job, then record blanks drawn, rejects and scrap weight at the machine as the shift runs. No end-of-shift notebook.
For the polishing section
Receive formed pieces against a job, and log good and rejected counts after buffing, brushing and coating. Scratch and dent counts go on separate lines.
For the tool room
Keep the die register, schedule regrinds by strokes run, and issue draw dies and chucks to the press against a job number.
For packing and dispatch
Tick every lid, pan and ladle against the set master, seal the carton, then print the dealer’s own packing list from the same record. Nobody retypes a thing as the shift ends.
For owners
Read yield per sheet, rejection by stage, open dealer orders and finished set stock without asking each section for its own figure.
The numbers the owner asks for.
- Weight per piece against standard, by lot
- Rejection by stage, die and operator
- Die stroke counts with regrind due dates
- Circle and disc stock by grade and gauge
- Plating and coating loss by vendor
- Boxed sets held for a missing lid or handle kit
- Scrap weight against coil issued
Who this is built for.
- Stainless steel utensil and cookware makers working in 304 and 430 grades
- Aluminium pressure cooker and wok makers pressing from circles and spinning on lathes
- Makers of lunch boxes, flasks and storage containers with lids and gaskets
- Cutlery and tableware manufacturers polishing spoons, forks and serving ware
- Plants that fill cookware set orders for retail brands, where each boxed set mixes pans, lids and handle kits
When it is not the right choice.
- A shop that only polishes and resells vessels made elsewhere will find a trading package closer to its work than this production one.
- Makers of enamelled or glass tableware run different furnaces and processes, and will need their own set-up.
Adapted to your business before it goes live.
You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.
Works alongside
- SMS
- Weighing scales export
- Accounting export
Questions owners ask before a demo.
Can it track the weight of every piece?
It tracks weight by lot. A weighing step compares sampled pieces with the standard for the item, and outliers are held for a decision by your quality staff.
Does it handle deep-draw vessels with annealing?
Yes. The stages of a vessel are set per item, so each draw and each anneal is a separate step with its own count and rejects.
How does the die register work?
Each press job adds its strokes to the die. A threshold you choose raises a service flag, and the tool room records the regrind or repair done.
Can a set be blocked until all components are present?
Yes. The packing step lists the pan, lid, handle kit and carton, and a set cannot be marked complete until each of them has been counted in. The shortage is shown, not discovered.
What about work sent out for coating?
Pieces and weight are logged out against the vendor and the job, and the return is checked at the gate against both figures. Any shortage shows as loss. The vendor sees the count.
Do we need barcodes?
No, but carton labels with item codes are supported, and a hand scanner can be used at the packing bench if you own one.
Can stainless and aluminium items share one register?
Yes. Material, grade and gauge are fields on each item, with weight standards that differ per material.
Can we move open orders and stock?
Yes. We import dealer orders, die lists and circle stock from your spreadsheets, and the shop checks them against the racks before go-live.
How is scrap treated?
Trimmings and rejects are weighed by job and sold, and that weight is deducted from the yield of the sheet that produced them. Yield then includes the scrap.
Who maintains it afterwards?
GullySystem staff handle changes to items, stages and layouts on request, so the shop never waits on its own admin. Bigger jobs, such as a new set type, get a written quote before anyone starts.
Wondering what it would cost? Share your requirements and an engineer will come back with a scope.
Businesses that use this.
See Kitchenware Manufacturer Management Software with your own data.
Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.
- No obligation
- A reply within one business day
- Your details stay private
Start with your requirements
Seven short steps that tell us what you need. An engineer reads them before getting in touch.
Share your requirements