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Notes for owners · Industry-Specific Software Guides

Where an Auto Parts Dealer Loses Money and How to See It

An auto parts dealer mostly loses money in five places: stock under the wrong number, lost back-orders, overdue retailer credit, unadjusted returns and unfiled supplier claims. Each shows up once bills, stock and ledgers sit on one record. GullySystem’s Auto Parts Shop Management Software keeps them there.

Ganesh HS, Strategy and Technology, GullySystem · · 3 min read

Stock the counter cannot find

A part received under a brand number is often asked for by its OEM number. If the two are not linked, the counter says it is out of stock. The mechanic walks to the next shop. The part stays on the rack.

The fix is one part record carrying every number the trade uses. OEM numbers, brand equivalents and the supplier’s code should all lead to the same rack and the same count.

To see this leak, list parts with stock on hand and no sale in a chosen period. Then check whether any of them were asked for under another number.

Back-orders that never become bills

Garages often ask for a part that is not on the shelf. If the request is written on a slip, nobody calls when the supplier delivers. The sale goes elsewhere.

Record each back-order with the customer, the part and any advance taken. When the purchase bill for that part is entered, its open back-orders should appear on the same screen, so the call goes out the same day.

  • Customer name and phone number
  • Part number and quantity asked for
  • Advance taken, if any
  • Date promised and date the part arrived

Retailer credit that runs past its due days

On a salesman’s beat, credit is given shop by shop. A salesman who cannot see a retailer’s overdue bills will book a fresh order anyway. The balance grows quietly.

Each retailer and garage needs a limit, due days and an ageing view. Orders past the limit should wait until a named person releases them, and that release should be saved with a reason.

A weekly ageing list by salesman shows where follow-up is due. It also shows which beats carry the most overdue money.

Returns and claims left open

Wrong-fit parts come back from garages, often without a bill number. If the refund and the stock entry are made by different people, one of them is missed.

Enter every return against the original bill, so the part goes back to its rack and the ledger moves in the same step. Damaged parts go on a separate list.

A supplier warranty claim depends on the purchase bill and the sale date. Keep both against the part. Keep the claim open until the supplier settles it.

  • Wrong-fit returns adjusted against the bill
  • Damaged parts set aside, not restocked
  • Defective parts logged with the supplier bill
  • Open claims listed by supplier and age

Slow racks and stale price lists

Racks fill with parts for models that have left the road. Meanwhile fast-moving filters and brake pads run short, because nobody reorders from a written list.

A slow and non-moving stock report, run rack by rack, shows what to return or clear. Reorder levels on fast movers keep the counter supplied.

Price revisions leak money too. A supplier’s new list keyed in late means bills go out at old rates for days. Agree who updates rates.

Parts dealer leak check sheet

Five rows on a single page: stock under other numbers, open back-orders, overdue retailer credit, unadjusted returns and open supplier claims. Against each row, note where the record lives today and who checks it. Fill it in once a month and compare.

Open a blank worksheet to print

Questions owners ask

Which leak should a parts dealer fix first?

Usually overdue retailer credit, because it grows each time the salesman books another order. Back-orders and returns come next. Let the longest list on your first check decide.

Can a billing package alone find these leaks?

Not on its own. A billing package records the sale. Back-orders, part number equivalents, credit holds and supplier claims need records of their own, kept against the same part and customer.

Will software stop a salesman giving credit past the limit?

It can hold the order until someone releases it, and save that release with a name and a time. The limit is yours to set. Deciding who deserves credit stays with you.

Next step

Have a specific situation to work through?

This article covers the general case. Tell us what you’re actually dealing with and we’ll respond directly.

See the Auto Parts Shop Management Software product