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GullySystem
Manufacturing · Machine Vision Company Management Software

One record for feasibility studies, camera and lens lists, image sets, model versions and support calls.

Log machine vision enquiries, sample part studies, quotations, camera and lens lists, image sets, model versions, line trials, installation and support calls against the part and the customer. Each installed system keeps its camera, lens and light serial numbers, its trained model history and its call record. The record starts at the bench. Application engineers, bench staff and support share one file.

  • Camera, lens, filter and lighting catalogue entered with the makes and mounts you buy
  • Installed systems, serial numbers, model versions and open studies brought across
  • Edits to study and test templates handled by GullySystem staff when asked

A machine vision firm keeps its feasibility studies, system quotes, hardware lists, image libraries and support calls in one GullySystem record. Each installed system holds its camera and lens serial numbers, the image set behind every model version, its line trial results and its call history. Retraining then starts from known data, not from a stray folder.

Where it breaks today

What goes wrong before the software.

Bench study results are not kept as records

Lens choice, lighting angle and test images sit in a folder named after one engineer, so a similar enquiry for a blister pack starts again from nothing.

Training images and models drift apart

A model is retrained on new samples, yet nobody can name the images behind each version, so a worse model cannot be rolled back with confidence. Rolling back is a guess.

Installed hardware varies by customer

Sensor sizes, focal lengths, filters and light colours differ from system to system, and a spare lens order needs the exact list, which is seldom current. Guessing costs a site visit.

Support calls begin with questions

The caller reports rising false rejects, and the engineer must first ask which line, which part number, which lighting setup and which software version.

Line trials overrun the quote

Trials on the customer’s line stretch by days while parts change and the conveyor is shared with production, and the extra engineering time is never recorded as a charge.

Retraining requests arrive as phone calls

A new resin colour or glossier surface finish changes what the camera sees, yet nobody has opened a job to track the quote, new images and approval.

How it runs

How the work flows through it, step by step.

  1. 1

    Enquiry

    The part, defect types, line speed and target accuracy are logged with the contact, and the sample parts expected are listed.

  2. 2

    Feasibility study

    Engineers try camera, lens and lighting combinations on the bench, save the images and findings, and issue a report stating which defects can be detected and which cannot.

  3. 3

    Quotation and build

    The system is priced from its hardware list and engineering hours, and after the order the cameras, lights, controller and industrial PC are assembled and tested before shipping.

  4. 4

    Line trial and training

    Images are collected on the customer’s line under production lighting, the inspection programme is tuned against them, and false accepts and false rejects are logged for every run.

  5. 5

    Handover

    The system goes live with a named model version and an operator screen, and the customer signs the acceptance record against the targets written before the build.

  6. 6

    Support and retraining

    Calls and change jobs attach to the installed system. Retrained models are approved by a named engineer before they replace the one running, and the old version stays on file in case the new one misbehaves.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Enquiries and feasibility studies

Log each part with its defect list and line speed, schedule bench tests, keep the test images and findings, and send the study report to the customer.

Vision system quotation

Price cameras, lenses, ring lights, controllers, the industrial PC, software licences and engineering hours, and keep every revision to compare with the final order.

System bill of materials

List the camera, lens, light, polarising filter, trigger sensor and PC in each system with the supplier and part number of every item. A second copy then builds exactly.

Hardware serials and spares

Record camera and lens serial numbers per installed system, hold spare lamps and cables with reorder levels, and see at once which sites use a given lens model.

Image library and model versions

Link every image set to the model trained from it, with the test results, the approving engineer and the date the version went live on the line.

Installation and line trials

Book site visits for mounting and tuning, log trial runs on the customer’s line, and record false accepts and false rejects against the targets for each run.

Acceptance records

Write detection targets before the build, log proving runs with known good and bad samples against them, and file the customer’s signed acceptance.

Support tickets by system

Open every call against the installed system, so the engineer sees its software version, hardware list and past changes before replying. Nobody asks which line again.

Retraining and change jobs

Quote and run a model change when the part, resin or surface finish changes, and keep the old model live until the new one passes its accuracy runs.

Service contracts and renewals

Hold support terms, included visits, spare lamp and lens plans and renewal dates for every installed system, with a reminder before a contract lapses.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Opportunity Management

    Every part and defect list becomes an opportunity, with sample parts, bench tests and the study report tracked until the customer decides.

  • Quote & Proposal Management

    Quotes list cameras, lenses, ring lights, PC, licences and engineering hours, and every revision stays for comparison with the final order.

  • Bill of Materials

    Each system lists its camera, lens, polarising filter, light and trigger sensor, so building a second copy or ordering a spare is exact.

  • Batch and Serial Tracking

    Camera and lens serial numbers are tied to the installed system, so a faulty batch or a spare lens order finds the right sites.

  • Technician Scheduling

    Site visits for mounting, image collection and tuning are booked against engineers, and the trial results are logged for each run.

  • Quality Control

    Detection targets are written before the build, and proving runs with known good and bad samples are recorded against them.

  • Ticket Management

    A call attaches to the installed system, so the engineer sees its software version, hardware list and earlier changes before replying.

  • AMC and Service Contracts

    Support terms, included visits, spare lamp plans and renewal dates are held per system, and a reminder fires before a contract lapses.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For application engineers

Run feasibility studies on the bench, save images and findings against the part, and prepare the quote scope straight from the hardware list.

For the assembly bench

Build each system from its bill of materials, log the camera, lens and light serial numbers as they are fitted, and test the unit before it ships.

For vision programmers

Link each image set to its model version, log accuracy results against known samples, and request approval before a retrained model goes live.

For support engineers

Open a call and the system’s software version, hardware list and change history are already on screen, so the first reply asks nothing the record could answer.

For sales and account managers

Track enquiries, studies, quotes and contract renewals by customer. See which studies are waiting for sample parts.

Reports

The numbers the owner asks for.

  • Studies by outcome, defect type and customer
  • Installed systems by camera and lens model
  • Model versions with accuracy results and approver
  • False reject and false accept calls by system
  • Line trial days against the quoted days
  • Spare lamps, lenses and cables against reorder level
  • Contracts due for renewal by month
Good fit

Who this is built for.

  • Companies that design inspection systems for packaging, moulding and assembly lines
  • Vision suppliers that provide cameras, lenses and lighting with their own software
  • Firms that offer guided robot vision and measurement stations
  • Integrators that specialise in label, print and surface inspection
  • Teams that support installed vision systems under contract
Honest answer

When it is not the right choice.

  • A distributor that only sells cameras and lenses will find Electronics Retail Management Software closer.
  • A firm that builds full robot cells with vision as one part is better served by Robotic Systems Integrator Management Software.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Hardware catalogue

Cameras, lenses, filters, lights and industrial PCs go in with the makes, mounts and lead times you work with.

Study and trial templates

The fields for sample parts, defect classes, detection rates and trial runs follow the way your engineers write a study.

Model approval route

Who approves a retrained model, and which accuracy evidence must be attached before it replaces the running one, follows your own practice.

Image storage

Large image sets stay on your own storage, linked to records, and the arrangement is settled during implementation.

Hosted by GullySystem

GullySystem hosts the system so application, bench and support teams read one record, and template edits come from GullySystem staff.

Works alongside

  • Email
  • Calendar
  • File storage for image sets
  • Accounting export
  • SMS
Common questions

Questions owners ask before a demo.

Can a study turn into a project?

Yes. When the customer orders, the study’s test images, findings and chosen camera, lens and light carry into the project, and the quote draws on that same hardware list.

Does it store training images?

It stores records and links, while the image files themselves can sit on your own storage, which suits the large sets that come out of a line trial.

How do we know which model is running on a line?

Each system shows its current model version, the image set it was trained on, the approver and the date, while earlier versions stay on file for rollback.

Can accuracy results be recorded?

Yes. Test runs record accepts, rejects and misses against known good and bad samples, while the method stays in your vision tools and only results are kept.

Does it run the inspection?

No. It records the business around the vision system, from studies and hardware lists to model versions, trials and support calls. The inspection itself runs elsewhere.

Can spares be held by system model?

Spare lamps, lenses and cables are held with reorder levels, and a report lists which installed systems use a given lens or lamp model.

Can customers raise support calls themselves?

Calls arrive by email or are keyed in by your support desk against the installed system, and a customer login is scoped separately.

How do we get a quotation for the software?

A demo on a sample study and an installed system comes first, and the written proposal lists users, sites and any connections to your accounting package or file storage.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Machine Vision Company Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements