Skip to main content
GullySystem
Manufacturing · Robotic Systems Integrator Management Software

Each robot cell on one record, from reach study and quote to factory test, site handover and service.

Cell enquiries, reach and singularity checks, quotations, scope changes, bought-in arms and servo grippers, positioner welding, programme images, factory acceptance and site commissioning all hang from one cell record. It keeps the quoted scope, every approved change, the status of bought-in kit and each test result from the first site walk until the customer signs for handover. Sales, design, workshop and commissioning read the same page.

  • Arm, servo gripper, safety scanner and labour rates keyed the way your estimators price a cell
  • Running projects, supplier lists and your installed cell register brought in from your workbooks
  • Acceptance sheets adjusted by GullySystem staff on request

Quote revisions, approved variations, arm and vacuum gripper orders, positioner and weld-frame build, controller backups and the signed SAT sheet sit in one GullySystem cell record. Final cost is read against the baseline quote. A disputed extra gets answered from the record, not from old emails.

Where it breaks today

What goes wrong before the software.

The build drifts from the quote

After the first site walk the pallet footprint shifts, a fence post moves, a conveyor needs a telescopic leg, and the quoted figure stays where it was. Extra design hours leak into the cell. Nobody flags it.

Robot lead times are not tied to the schedule

Arms, controllers and grippers arrive on dates the makers set, while the workshop welds a pedestal and drills dowel holes for a cell with no robot yet. The bay stays occupied. Other jobs wait.

Programme backups depend on one person

Robot paths, tool centre points and Profinet I/O maps live on a teach pendant or one laptop, so a fault waits for the one programmer who knows the load. Nobody else can tell which job is running.

Acceptance terms are verbal

Cycle time, reject rate, light curtain muting and interlock gate checks are agreed in a meeting and never written down, so at site acceptance the customer reads them differently. The argument is about words, not the cell.

Commissioning time is not booked to the cell

Engineers lose days to site fixes such as a sensor offset, a split vacuum cup, backlash in a harmonic wrist reducer or a PLC handshake timeout. Those hours reach the project by memory. The next quote ignores them.

Installed cells have no register

A service call about a worn bellows cup arrives without the cell’s serial numbers, spares list or last programme image, so the engineer drives out to find them. That visit is unbilled.

How it runs

How the work flows through it, step by step.

  1. 1

    Enquiry and cycle study

    The customer’s part, rate and floor layout are logged, and engineers add reach and wrist inertia checks, payload against tool weight, the chosen arm and every open question. Nothing stays in a head.

  2. 2

    Quotation and baseline

    Arm, controller cabinet, end-of-arm tooling, safeguarding, programming and site hours are priced, and on order the scope is frozen as a baseline. Later changes are measured against it.

  3. 3

    Design and procurement

    Mechanical, electrical and safety drawings are released with a revision letter, and arms, grippers, vision cameras, strobes and safety relays are ordered and tracked against the cell. Orders show which drawing revision they came from.

  4. 4

    Workshop build

    Frame fabrication, positioner welding, fixture machining, panel wiring, trunking and mechanical assembly run as stages with an owner, a date and booked hours. An overrun shows while the bay is still busy.

  5. 5

    Programming and pre-acceptance

    Programmers load the programme, calibrate the vision fiducial, save a controller backup, then the cell runs parts while cycle time, rejects and safety checks are recorded for every run. Weak spots appear before the customer arrives.

  6. 6

    Site work and handover

    The cell is shipped, reassembled, levelled on shims and fixed with epoxy anchors, then tested, and operator training, the as-built pack and the signed acceptance close the project. Handover is a record, not a handshake.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Cell enquiry and quotation

Price the arm, controller cabinet, end effector, strobe and camera kit, positioner, fixtures, guarding, programming and site hours, with every quote revision kept beside the one before it. What changed is plain to read.

Scope baseline and change requests

Freeze the scope at order, then price and approve each later change, such as a moved fence post or an added palletiser lane, before any drawing is reissued. The cost effect shows first.

Cell design documents

Hold layouts, frame and fixture drawings, electrical schematics, pneumatic manifold diagrams and risk assessments per cell, each with a revision and an approval. Site and workshop work from one set.

Robot and bought-in kit procurement

Order arms, controllers, servo grippers, venturi ejectors, vision sensors and safety relays against the cell and track promised dates, so a late arm shows the day a supplier slips. Receipts update the kit list.

Fixture and frame workshop jobs

Issue fabrication and machining jobs to the shop or to outside weld houses, and record stages, hours and parts received for each fixture or frame. Warp from fillet welds is noted before machining.

Project schedule and milestones

Lay design, build, pre-acceptance, shipping and site work on a timeline, and see which delivery holds up the next stage when a robot, a cabinet or a positioner arrives late. A slipped date shows what follows.

Programme and backup register

Record programme versions, tool centre points, user frames and Profinet I/O lists with backups, so each load carries a date, the controller serial number and the engineer’s name. A fault starts from the last good image.

Acceptance tests

Define cycle time, reject and guarding checks per cell, such as light curtain muting and e-stop reset, then log each run and take the customer’s signature twice. Factory test first, then site test.

Commissioning hours and training

Book engineers to site jobs and record hours, expenses and open points, with the operator training given at handover noted beside them. Every snag has an owner.

Installed cells and support contracts

Keep a register of delivered cells with serial numbers, spare gripper fingers, bellows cups, encoder batteries and contract terms, and open service calls against each one. History is ready before the van leaves.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Quote & Proposal Management

    Cells are priced from arm, tooling, guarding and engineering lines, and each quote revision stays on file for comparison with the one before.

  • Workflow and Approvals

    A change to part geometry or a safety zone is priced and approved by named people before any drawing is reissued to the workshop.

  • Project Document Management

    Layouts, fixture drawings, schematics and risk assessments are filed per cell with revision and approval, so site and workshop use one set.

  • Purchase Order Management

    Arm, servo gripper and vision sensor orders are placed against the cell and tracked from promised date to goods received.

  • Project Timelines with Gantt Charts

    Design, build, pre-acceptance and site stages sit on a timeline, so a late positioner or controller cabinet shows which stages it holds back.

  • Quality Control

    Cycle time, reject rate and light curtain checks are written per cell and recorded run by run until the customer signs.

  • Project Time Tracking

    Engineers book hours to the cell and phase, so extra days spent re-teaching pick points at the customer’s plant reach the project cost.

  • Asset AMC Tracking

    Delivered cells are kept as assets with serial numbers, spare bellows cups, encoder batteries and contract dates, so each support call starts with that history.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For sales and estimating

Price palletiser, welding and machine-tending cells from past projects and follow every quote revision, so the customer sees what moved since the first figure. Margin stays in view.

For project managers

Read scope, approved changes, kit status and hours for each cell in one place, and see where a late arm will push the handover date. Plan the week from it.

For mechanical and electrical designers

Release mechanical and electrical drawings with a revision letter, and see which purchase orders and workshop jobs depend on each one before a change is made. Old sheets are easy to spot.

For robot programmers

Log programme versions and backups, then run the acceptance steps from a screen beside the cell, with the light curtain, interlock gate and e-stop checks listed in order. Results stay with the run.

For commissioning engineers

See the site visit plan, open points, spare bellows cups and gripper fingers before leaving the workshop, and book hours and expenses before leaving the plant. Each snag keeps its owner.

Reports

The numbers the owner asks for.

  • Quoted hours against booked hours by cost head
  • Change requests by status, value and cell
  • Bought-in arms and servo grippers due and received
  • Engineer hours by project and phase
  • FAT and SAT results against takt time targets
  • Installed cells with contract expiry dates
  • Open snag points by customer site
Good fit

Who this is built for.

  • Integrators building MIG welding cells with spatter guards, palletiser cells and machine-tending cells
  • Firms that fit robots to injection moulding presses and press brake lines
  • Integrators that supply cells with vision guidance and laser safety scanners
  • Companies that retrofit robots or cobots to older CNC lathes and presses
  • Teams that support installed cells under service contracts
Honest answer

When it is not the right choice.

Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Rate cards and cell types

FANUC, ABB, KUKA and Yaskawa SCARA and six-axis arm models, gripper families, labour rates and cell types such as MIG welding or palletising are set the way you price them. A new family is added on request.

Acceptance templates

Cycle time, reject, guarding and uptime checks follow your own test sheet, and your safety engineers go through the wording before anyone signs. The sheet is yours.

Change approval route

Who may approve a change, and above what value, follows your sign-off rules, whether that is the project manager, the sales director or the customer’s buyer. Your sign-off ladder is keyed into the cell record while the first project is still open.

Running projects brought in

Cells under build, arm and gripper orders with suppliers, and your register of commissioned cells all come across from the workbooks you maintain now. Project leads check them first.

Hosting

GullySystem runs the hosting, so sales, workshop and site staff open the same cell record from a laptop or tablet. Template edits come from GullySystem staff.

Works alongside

  • Email
  • Calendar
  • Document storage
  • Accounting export
  • Supplier order email
Common questions

Questions owners ask before a demo.

Can we keep the original quote and still price changes?

Yes. The baseline is saved at order, each change request carries its own price and approval, and the cell shows original and revised totals together for any disputed extra.

Does it manage robot programmes?

It records programme versions, backup files, tool centre points, user frames and the engineer who loaded each one onto a named controller. Offline simulation stays in the robot maker’s software.

How is a late robot shown on the schedule?

The bought-in kit lines carry promised dates, and when an arm slips the cell timeline shows which stages cannot start, such as pedestal mounting or cabinet power-up. Planners see the gap early.

Can acceptance be recorded on a tablet at site?

Yes. The test sheet opens in a browser on a tablet at the cell, with the interlock gate and muting checks in order. Where the plant has no signal, results are entered when the connection returns. The customer signs on the screen.

Does it handle machine safety documents?

Risk assessments, safety validation reports and CE file pages are stored and linked to the cell, while their content and sign-off rules come from your own safety staff. It does not certify a cell.

Can installed cells be supported after handover?

Yes. A register entry holds parts, versions and contract terms, and each service call attaches to it, so the engineer knows the gripper fingers and programme image on site.

How do we start?

A workshop with your estimators and project leads maps cell types, labour rates, kit margins and approval rules. Running projects are loaded next. Those leads check every figure before anyone relies on them.

Who sees what the customer owes?

Project managers see milestone invoices, retention and payments received beside cell progress, so a stage-payment chase starts from the facts rather than a guess. Access follows roles agreed in set-up.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Robotic Systems Integrator Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements