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GullySystem
Manufacturing · Solutions

Follow each batch and serial number from receipt to customer.

Batch and serial tracking puts a number on what you make or buy, then follows it out to the customer. A batch carries its date and shelf life, and a machine or a pump carries a serial of its own. Asking who received a bad lot takes a minute, and a warranty claim no longer depends on a bill the customer lost two years ago.

What it is

A chemical arrives in three drums from two suppliers, and the mixing operator uses whichever is open. When a dealer calls about a bad lot, somebody walks the warehouse reading labels, and the answer is a guess.

A batch number is given when the material is received or when the lot is made, and it travels with the stock. Issues, bills and despatches carry it. Pieces that deserve a number of their own, such as an inverter or a pump, get a serial instead, and that serial stays on the invoice and on the service history.

What it replaces

What your team uses today.

The module takes over these, one at a time, so nothing has to stop while it is set up.

  • Batch numbers jotted in a register
  • A box of warranty cards
  • The storekeeper’s memory of which lot came earlier
Where it goes wrong today

The problems this is meant to ease.

Lot numbers stay on the carton

Lot numbers stay on the goods. They are not entered against a sale, so a recall starts with phoning customers in turn.

Expiry found at the shelf

Short-dated stock is noticed by chance. Goods get sold close to the date or written off.

Serials lost with the bill

A customer claims warranty without an invoice. Nobody can prove which serial left your shop or when.

Supplier lot not linked

A supplier reports a faulty lot. You cannot tell which of your batches contain it.

Counts that ignore batches

Stock is counted as a total. The older batch stays at the back while a newer lot is issued.

Inside the module

What batch and serial tracking does.

Batch at receipt or production

A number is given when the supplier’s lot is received, or when your own run finishes, with the date it was made.

Shelf life and expiry

Best-before or expiry sits on the batch, so the oldest stock is sold first and the counter stops reaching for the front row.

Serial number per piece

Machines, pumps, inverters and gold pieces carry their own number from purchase through sale.

Where the lot went

Every invoice, delivery note and job that drew from a batch appears on one list. A recall notice goes to those names only.

Supplier lot on your record

The lot number printed on the supplier’s drum or bale is kept beside yours, so a complaint can be taken back to the supplier with evidence.

Stock counted by batch

The balance is a figure per batch, with the date beside it, and not one total.

Where it gets used

What this looks like in a working week.

Illustrative scenarios, written to show the shape of the work. They are not accounts of client systems.

A supplier flags a bad lot

The supplier names a lot. The quality checker enters it and sees which of your batches carry it, then lists the customers who received them. Held stock is marked.

A pump returns under warranty

The service desk types the serial. Invoice, customer and sale date appear, so the claim is judged on the record and not on a lost bill.

A morning on the shelves

The storekeeper opens batches nearing expiry. They are moved forward and issued before newer stock.

A stock count

Counting runs batch by batch. A difference points to a particular batch and not to the whole item.

Who touches it

The people who open this every day.

Storekeeper

Records the batch at goods receipt and issues the oldest one first.

Quality checker

Holds a batch, releases it, or marks it rejected, and the stock obeys.

Service desk

Types a serial number and sees the sale date, the warranty and every visit made since.

Owner

Asks one question after a complaint: who else received it.

How it is set up

From first conversation to daily use.

  1. Choose what gets numbered

    You tell us which items carry shelf life or serials. We write back how each will be numbered.

  2. Mark the receiving point

    The storekeeper shows how goods arrive. You get a goods receipt screen to try, with a field for the supplier’s lot.

  3. Bring in opening stock

    Send current stock. A trial import comes back with gaps listed for the team to fill, using whatever batch details exist.

  4. Practise issue and sale

    Counter and service staff practise. They issue by batch and look up a serial, and you get a trained group and a corrected import.

Measuring it

How you would know it is working.

Record where you stand before it goes live, so the change is measured against your own figures.

  • Stock held beyond its expiry date, by item
  • Sales and issues carrying a batch or serial, against all lines
  • Time taken to list the customers for a batch, as tried in a drill
  • Warranty claims settled from the record, against those needing a paper bill
  • Stock differences found at count, by batch
How it fits

It is one part of a system, not an island.

A module earns its place by what it passes to the next one. These are the connections we set up most often.

  • Goods receipt
  • Stock
  • Quality control
  • Invoice management
  • Job cards
Common questions

Questions owners ask about batch and serial tracking.

We sell loose. Can we still keep batches?

Yes, at the level you actually handle: the drum, the bag or the day’s run. Tracking finer than you can physically separate in the warehouse only creates data nobody believes.

Is any of this already in your products?

Consumable stock in our Spa Management System carries batch expiry dates, and Jewellery Retail Management Software follows each piece by its tag and weight. Other trades get the same idea fitted to their unit.

Does the batch print on the invoice?

Yes, on the line it was sold from. Dealers ask for this most, because their own customers ask them.

Is a register enough if we make one product?

It can be. With one product, one supplier and a shop you can see across, the register works. Two suppliers of the same input is where it starts to fail.

What affects the price of batch and serial tracking?

Scope sets it. Items needing numbers, sites holding stock and links to goods receipt, invoicing and job cards drive the price. Label printing and barcode reading add work. Counting by batch can wait for a later stage.

What decides when batch tracking becomes usable?

Item list and opening stock. The working set covers batch capture at receipt, issue by batch and a serial lookup. You supply the item list and a stock count, and the proposal sets dates.

Talk to us

Tell us how you handle batch and serial tracking today.

A spreadsheet, a register or another system: say which, and we will tell you plainly what is worth changing.

What happens after you share your requirements

  1. A senior engineer reads your answers. Nobody phones first.
  2. Within one business day you get a written note: what we understood, what we would start with, and the questions we still have.
  3. If it fits, a proposal follows with the order of work, what we need from you and what you receive at each step.
  4. No call is booked and nothing is paid until you have read the note. Your details stay with us.

Start with your requirements

Seven short steps that tell us what you need. A senior engineer reads them before anyone gets in touch.

Share your requirements