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GullySystem

Press and Finishing Schedule for Printing Presses

Jobs are booked on the offset and digital machines and then through cutting, folding, lamination and binding. Each machine and finishing table has its own list of what is booked and what is done.

Booking jobs on machines

The press manager places each job on a machine for a day and a shift. A four-colour job goes to the four-colour offset press, and a short run with variable text goes to the digital press. Each machine then shows a queue in the order the manager set.

Stages after the press

Cutting and trimming

Sheets are cut to size or trimmed after printing. The stage is booked against the cutting machine, and its operator marks it done once the whole lot has been through.

Folding and creasing

Brochures and leaflets are folded, and covers and cards are creased. Each of these is a stage with its own status. It is never assumed.

Lamination and UV

Done in house or sent out. A job waiting for lamination shows in the list until the sheets are back.

Binding and packing

Stitching, perfect binding, padding or pasting for bill books, followed by packing into counted bundles that can be matched to the delivery challan later.

Seeing what is late

Jobs due today but still at the press are highlighted. A manager can move a job to another machine or day when a plate is delayed or paper has not arrived. The change shows on the job card for the counter to see. Customers can then be told early, before the date passes.

What the schedule does not do

It does not decide which job should run first. That judgement stays with the press manager, who knows the machines and the customers. Machine hours are recorded as the stages are marked, and operators’ attendance is kept outside this module.

FAQ

Frequently asked questions

Can two machines of the same kind be scheduled separately?

Yes. Every machine is entered by name, so a second four-colour press has its own queue and its own record of jobs run.

Do operators need to use a computer?

They can mark a stage done from a phone or a screen near the machine. The device used is agreed with the press.

Can a job skip a stage?

Yes. Stages are chosen on the job card, so a leaflet with no binding never shows a binding step.

Does it plan sheet imposition or ganging?

No. Imposition and ganging are done in prepress software. The schedule records which jobs were booked together on a sheet if you enter it.

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