Skip to main content
GullySystem
Industry category · Forging & Metal Forming

Link each billet, coil and die to the parts formed from it, through inspection and dispatch.

Hot, cold and precision forging companies, stamping and deep drawing shops, roll formers and forged automotive parts makers all shape metal under force. The software keeps material lots, dies, production counts, inspection results and customer orders on one record, so a part can be followed back to its steel. Each trade keeps its own product.

At a glance

Every forming trade starts with stock metal. Forging companies cut billets, heat them and strike them in dies, while cold and precision forging companies work closer to final shape. Metal stamping, deep drawing and roll forming companies feed coil or sheet through presses and rolls to make blanks, cups and long sections.

Material and tooling carry the records. Each billet or coil arrives with a mill certificate, a grade and a heat number, and each die has a drawing, a stroke count and a repair history. Press tonnage, stroke rate and set-up time decide how a job is planned and costed, yet these facts rarely sit in one place.

Automotive buyers add demands of their own. Buyers ask for lot traceability, first-article reports and control plans from every forged automotive parts maker that supplies them, whatever the size of the order. Heat treatment, shot blasting and machining often follow forming, sometimes at an outside vendor and sometimes in the next bay of the same shop. The part keeps its identity throughout. The paperwork has to keep pace.

7 trades in this group
The trades

Software for each kind of forging & Metal Forming business.

Hot forging companies

Hot forging turns a heated billet into a shaped part under a hammer or press. The software ties each forged piece to its mill heat number, die set, strike count and induction heater temperature, so laps and cold shuts trace to one die. Normalising, shot blasting and magnetic particle inspection follow on the same record.

Learn more

Cold forging companies

A cold forging shop shears coiled wire into slugs and upsets them in multi-station headers at room temperature, often for a full shift unattended. The software ties each coil to its die case, punch stroke count and lot. Hardening and zinc flake coating are followed as one job.

Learn more

Precision forging companies

A precision forging company heats cut billets, presses them in closed dies to near-net shape and trims off the flash. The software keeps the bar heat, the induction run, the die and the forging weight on one lot record. Machining allowance, heat treatment and magnetic particle results stay attached to the part.

Learn more

Forged automotive parts manufacturers

Forged automotive parts such as crankshafts, connecting rods, steering knuckles and yokes ship against customer schedules and strict traceability. The software holds release schedules, control plans, bar heat numbers and date codes together. A part marked on the forging is traced to its heat, its die and its shift. Approval sample packs and returnable racks sit on the same order.

Learn more

Metal stamping companies

Stampers feed coil or strip through progressive and transfer dies on mechanical and hydraulic presses, and the die is the asset that needs the closest watching. The software keeps die history, coil heat number, stroke count and parts per hour for every run. Regrind, scrap weights and customer call-offs are tied to the run they came from.

Learn more

Deep drawing companies

A deep drawing company turns flat blanks into cups, shells and cylinders through one or more draws, often with annealing between stages. The deep drawing company software records the sheet coil, the blank, the tool set, each draw stage and the wall thickness checks. Trimming, outside plating and dispatch follow on the same job.

Learn more

Roll forming companies

Roll forming bends coil into a profile through a train of roll stations and cuts it to length. The software keeps coil lots, roll tooling, line settings and cut lists on one job. Bow, twist and length drift are traced to the coil and the setup that produced them, so the next run starts from known settings. Bundles ship labelled.

Learn more
What they share

Where these businesses lose time and money.

Material certificates are filed away from the job

Grade, heat and coil numbers arrive on mill certificates that are filed in a folder, usually far from the press where the steel was used. Tracing a part means a search. A customer audit months later means opening several folders, with no certainty that the certificate found is the right one for that heat.

Die life is judged by feel

Stroke counts, wear and regrinds are remembered by the die setter, so a planner has no number to check before putting a die on a press. A tired die gets scheduled anyway. Rejects show it first.

Set-up and changeover time is not measured

Die changes, coil changes and first-piece approvals take as long as they take, and nobody records the minutes lost between the last good part and the next one. Because changeovers go unmeasured, a short run is priced like a long one, and the shop earns less on small orders than the quote assumed.

Scrap and offcuts are only weighed in bulk

Flash, trim, skeleton and rejected parts are thrown into one bin, and the bin is weighed in bulk at the end of the week. Yield for one job is a guess.

Customer reports are built after the run

First-article reports, dimensional results and control plan records are pieced together from inspection sheets after the run is finished and the parts are already packed. Dispatch waits on paperwork. A missing reading is found only when the customer asks for the pack, and by then the lot has often left the building.

What the software does

What we build across forging & Metal Forming.

Tie parts to their billet or coil

Record the grade, heat or coil number and mill certificate on receipt, and link every production lot to the material it was formed from. Each part carries its steel’s identity.

Keep a record for each die

Hold the drawing, stroke or shot count, regrind and repair dates and storage location against each die, and warn planners when one is near its service limit. Planners see the warning while they build the schedule, and not after a run has already started on a tired die at the press.

Log runs, set-up time and downtime

Capture press, operator, parts produced, set-up and stoppage reasons for each run, so the real cycle and changeover time feed the next quote. Set-up time stops being a guess.

Count scrap and material yield

Enter rejects, flash, trim and offcuts by reason, then compare issued weight with shipped weight to see yield for each job and each die. Over several jobs the same cause begins to repeat, and the shop can act on a die, a coil supplier or a set-up rather than on a single batch.

Carry the part through the next processes

Follow lots through heat treatment, shot blasting, machining and plating, including work sent to outside vendors and returned with its paperwork still attached. Outside work stays in view.

Produce inspection records from the data

Store dimensional results, hardness checks and first-article approvals against the lot, and print the report format that the customer asks for on each purchase order. Each report draws on figures entered at the bench or the press, so the pack is ready when the lot is, not assembled the day after. Nothing is rebuilt afterwards.

Common questions

Questions forging & Metal Forming businesses ask.

Does one product cover forging and stamping?

No. Forging, stamping, drawing and roll forming keep different records, so each trade has its own product. Shops that do several kinds of work, such as a stamping shop with its own welding cell, are scoped during implementation. We map the floor first.

Can it count strokes straight from the press?

Not on its own. Presses and their controllers differ, so a direct link is studied machine by machine after the equipment has been listed. Until then, counts are entered at the press.

Can it trace a forged part to its billet?

Yes. Material lots are recorded on receipt and linked to each production lot. A part, a batch or an order can then be followed back to the heat number, however many stages lie between them. Nothing is retyped.

Will it produce reports in our customer’s format?

Yes, where the data is recorded. Report layouts are agreed during implementation. The customer’s own portal or template is reviewed before the format is fixed, so the pack matches what the buyer expects to receive with each lot.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements