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GullySystem
Manufacturing · CNC Milling Shop Management Software

One system for quotes, programmes, fixtures, milling operations and inspection.

Manage milling enquiries, quotations, part and operation masters, programme revisions, fixtures, plate stock, machine schedules, inspection reports and deliveries in one system. Each operation carries the programme that was proved out, the fixture it needs and the offsets it runs on. A tablet at the cell lets setters and inspectors record work as it happens, so the office reads progress from a desk.

  • Part and operation masters entered the way your shop routes them
  • Programme records, fixture list and open work orders migrated
  • Inspection sheets and operation steps adjusted by GullySystem staff when asked

Shops that mill brackets, housings and plates from block and sheet run quotations, operations, fixtures and deliveries in one system from GullySystem. Every operation holds its programme revision, vise or fixture, work offsets and inspection result. Plate stock is traced by grade and certificate, and parts sent for anodising are followed until they return.

Where it breaks today

What goes wrong before the software.

Programmes are named by habit

Toolpath files carry names that only their author understands, and the copy on the machine differs from the copy on the server. Which one ran last time is a matter of opinion.

Operation sequence lives on a paper traveller

The traveller says face one, then face two, then cross holes. It gets creased, lost or filled in after the fact, and a part skips a step.

Fixtures outlive their labels

Fixture plates, soft jaws and clamping kits are made for one job and shelved without a record. A repeat order meets a new fixture bill.

Setup time is estimated at a flat figure

A part needing three clampings is quoted like one needing a single clamping. The difference appears only in the machine hours at month end.

Aluminium and steel stock mixes

Plate offcuts return to the rack without a grade or a certificate. The next job cuts from a piece of unknown origin.

Inspection data sits outside the job

CMM printouts and surface table notes are filed in a cabinet by date. A buyer asking for the report of one lot waits while someone hunts.

How it runs

How the work flows through it, step by step.

  1. 1

    Enquiry and model review

    A model file and drawing arrive from the buyer. The estimator notes stock size, tolerances, number of setups and any surface finish.

  2. 2

    Quote

    Stock, programming time, setup count, machine time and outside finish are priced from your rates. Revisions are kept until the order is placed or lost.

  3. 3

    Programme and fixture

    The programmer attaches the toolpath record and picks or designs a fixture. Both are tied to the operation and shown to the setter.

  4. 4

    First part and approval

    The setter proves the offsets on a first part. The inspector records the measured dimensions against the drawing, and the batch is released on approval.

  5. 5

    Batch and outside finish

    Operators book parts made and rejected for each operation. Deburred parts leave for anodising or black oxide on a delivery note.

  6. 6

    Report and delivery

    The inspection report is printed with the packing list, the delivery note goes out, and the invoice follows under your tax rules.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Enquiries and milling quotations

Log each enquiry with its model file and drawing, and price the part from stock, setups, programming hours, machine time and finish.

Part and operation masters

Define a part by its ordered operations, each with a machine type, fixture, programme and standard time.

Programme library and revisions

Record the programme name, revision, postprocessor and the person who proved it out, and mark older versions as superseded.

Fixture and soft-jaw register

Keep one record for every vise set-up, fixture plate and clamp kit with its shelf, its parts and the work offsets it expects.

Plate, block and certificate stock

Receive material by grade and size with its mill certificate, issue it to a job and return offcuts under the original lot.

Machine schedule and operation logs

Plan operations on each mill, log pieces made and rejected, and read actual time per operation against the standard.

Inspection plans and reports

Define dimensions to check, instruments and sample sizes, record readings and print the report that goes with each lot.

Tool life and cutter stock

Track end mills, drills and inserts by diameter and coating, with reorder levels and the jobs that wore them.

Outside finishing tracker

Follow lots sent for anodising, plating or heat treatment, with out, back and rejected quantities per vendor.

Delivery notes and invoices

Pack by lot, print the note and raise the tax invoice in your currency, with the inspection report filed behind it.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Estimate/Quotation Management

    Each quote is priced from stock, setup count, programming hours, machine time and finish, and its revisions remain visible until the order closes.

  • Product Management

    A part is defined once with its ordered operations, and every job and quote reads the same routing.

  • Document Management

    Programme records and linked files carry a revision and approver, so the operation points at the toolpath that was actually proved out.

  • Batch and Serial Tracking

    Plate lots keep their mill certificate through cutting and offcut return, so a delivered lot names the stock it came from.

  • Work Order Management

    Operations are sequenced on each mill, and pieces made and rejected are booked against the work order as the shift runs.

  • Quality Control

    Dimensions, instruments and sample sizes are set per part, readings are stored, and the report printed for the buyer comes from them.

  • Stock Tracking and Alerts

    Cutters and inserts are counted by size and coating, with a reorder level that warns before a running job runs short.

  • Job Work Management

    Lots sent for anodising or heat treatment leave on a delivery note and return against it, with rejected quantities recorded by vendor.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For the programming desk

Attach proved programmes to operations, release revisions and retire old files without a hunt through folders.

For setters and machine operators

See the fixture, offsets and programme for the operation on the tablet, then book pieces made and rejected.

For inspectors

Record first-part and lot readings against each dimension, and issue the report the buyer expects.

For estimators and the front office

Quote from stock, setups and programming hours, then follow the order through to invoice.

For owners

Read machine loading, quotes against actual hours and parts waiting outside from one screen.

Reports

The numbers the owner asks for.

  • Operations by machine, with pieces made and balance
  • Programming hours and setup count against the quote
  • Programme revisions in use, by part
  • Fixtures by part and shelf location
  • Plate and block stock by grade, with certificate status
  • Inspection results by lot and dimension
  • Parts out for anodising or heat treatment, by vendor
Good fit

Who this is built for.

  • Job shops that mill brackets, housings and plates for many buyers
  • Prototype and low-volume shops with a high mix of one-off parts
  • Shops serving robotics, instrumentation and packaging machine builders
  • Cells that run two or three operations per part on different fixtures
  • Shops that need an inspection report with every delivered lot
Honest answer

When it is not the right choice.

  • A shop with one mill and a few regular parts can track programmes in a folder.
  • Shops dominated by five-axis work or die and mould making will find the five-axis or tool room products closer.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Operations and standard times

Your operation names, machine groups and standard setup times go in first.

Programme naming

Naming, revision rules and who may release a programme follow your programming desk.

Fixture list

Existing fixtures and soft-jaw sets are listed with shelf locations during implementation.

Inspection sheets

Each report template copies the layout your buyers expect, and your inspector approves it before use.

Opening data

Running work orders, plate on the shelf and invoices still unpaid are brought in once and checked by your planner.

Works alongside

  • Email
  • WhatsApp or other messaging
  • Accounting export
  • Barcode labels
  • File server links
Common questions

Questions owners ask before a demo.

Does the system generate toolpaths?

No. Toolpaths come from your CAM package. The system records which programme and revision belongs to each operation and who approved it.

Can a part be tracked across several operations?

Yes. Each operation is booked complete before the next opens, so a part cannot reach operation two without the first. The status shows in one list.

How are fixtures tied to parts?

A fixture record lists the parts it holds, the offsets it expects and where it is shelved. The operation screen shows it to the setter.

Can quotes include programming hours?

Yes. Programming time is a line in the quote, and the actual hours are logged on the job, so the next similar part is priced from evidence.

Is material traceable by plate?

Yes. Plate is received with its certificate and lot, and offcuts keep the same lot when they return. A delivered lot names the stock it came from.

Can we print inspection reports for buyers?

Yes. The report lists each dimension, the reading and the instrument. Your inspector shapes the layout until it matches the format a buyer asks for.

What data do we need to start?

A part list with operations, your fixture list, current stock and open orders. These are loaded from sheets and checked by your office before go-live.

How is the proposal priced?

Mills, logins and the volume of part history decide the scope. We load a few of your brackets and housings and show them working before writing any proposal.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See CNC Milling Shop Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements