Resin dew point, validated press settings, cavity checks and cleanroom bagging on one lot record.
Resin lots, desiccant dryer dew point, mould and hot runner registers, validated barrel zones, cavity weights, cleanroom bagging and conformance certificates sit in one system. A lot of Luer connectors, syringe barrels or catheter hubs keeps its resin lot, mould, cavity and bag count. Setter, inspector and dispatch clerk read one lot record.
- Part numbers, mould register and validated press settings entered from your existing records
- Resin in the store, tools in use and unfinished orders brought across
- Our team changes check sheets whenever you ask
Medical Plastics Manufacturer Management Software covers resin lots, dryer dew point, mould registers and validated press settings. A lot of Luer connectors, pipette bodies or tubing keeps its resin lot, mould, cavity weights, cleanroom bagging and operator names. Customer-owned tools keep their own shot count and service log.
What goes wrong before the software.
How the work flows through it, step by step.
- 1
Order and tool check
The customer order is entered with part number, mould, resin grade and bagging rules. Mould service due dates are read first. A tool near its shot limit never reaches the press plan.
- 2
Resin drying and issue
Pellets are dried for the hours the grade needs and the dew point is logged. Then the lot is issued to the hopper of a named press, with the dryer reading attached to the issue.
- 3
Setting and first article
The setter loads the validated barrel zones, injection speed and hold profile, then runs first articles that quality signs off against the drawing and the gauge plan.
- 4
Running and sampling
Operators log shots, rejects and cavity weights at set intervals. A drifting gram weight shows on screen before the tray fills.
- 5
Cleanroom packing
After line clearance, parts are counted, sealed in polybags and labelled inside the cleanroom. Bag counts are recorded per operator.
- 6
Release and shipping
Quality releases the lot. The certificate of conformance and delivery note print with lot, resin and mould, so a part sent back by a customer leads to the resin batch it was moulded from.
What is inside.
Every module can be switched on, left out or changed to match how your team already works.
The business modules it is built from.
Each one is also available on its own, or inside a system built for you.
- Goods Receipt (GRN)
Resin and masterbatch arrive against an order with supplier lot and certificate, and stay in quarantine until the incoming check is done.
- Batch and Serial Tracking
The resin lot issued to a press is stored on the run with drying hours, so a moulded part can be traced to its material.
- Production Planning
Orders are planned against presses and moulds, with mould change time counted and clashes with tool maintenance flagged.
- Work Order Management
A work order for a mould and press releases the validated settings, and any change made at the machine is logged.
- Quality Control
First articles and sample weights are recorded per cavity with limits shown, and one failed reading holds the lot.
- Fixed Asset Register
Each mould is listed with owner, cavities, shot count, service record and rack location, so customer tools are not mixed up.
- Barcodes and Labels
Bag and carton labels carry lot and part details, and the packing record names the operators and the line clearance.
- Bill of Materials
A part holds its mould, resin, masterbatch and packing items, so each order draws the same materials.
How we would put it in.
Setup, data migration, integrations and anything built on top.
One system, each person sees their part.
For planners
Book presses and moulds, confirm pellets are dried and ready, and see which lots trail the due date.
For setters
Load validated settings, record any edit with a reason, and sign first articles for quality.
For operators
Enter shots, rejects and cavity weights at the press. Then bag parts in the cleanroom.
For quality
Review checks, hold a suspect lot, and release a good one with its certificate of conformance.
For tool room
Service moulds and hot runner manifolds, log shots, and keep customer tools apart from your own.
The numbers the owner asks for.
- Presses and moulds scheduled against orders
- Resin lots issued with drying hours
- Rejects by defect code and mould
- Moulds due for maintenance by shot count
- Lots held and released
- Customer-owned tools with location
- Shipments by lot and certificate
Who this is built for.
- Injection moulders of diagnostic cassettes, pipette bodies and device housings
- Makers of syringe barrels, plungers and Luer connectors
- Extruders of medical tubing
- Cleanroom moulders working to customer specifications
- Moulders who hold tools owned by device companies
When it is not the right choice.
- A general plastic moulder with no cleanroom or device customers will find Plastic Component Manufacturer Management Software closer.
- A firm that sells finished devices will find Medical Device Manufacturer Management Software closer.
Adapted to your business before it goes live.
You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.
Works alongside
- Press and monitoring data exports
- Barcode and label printers
- Weighing scale
- Accounting export
Questions owners ask before a demo.
Can we record resin drying for each lot?
Yes. Drying hours and dew point are saved when the resin is issued, and the run shows them beside the lot.
How do you handle several cavities?
Checks and rejects are noted per cavity. Bagging can keep cavities separate where the customer asks, which matters on a sixteen-cavity Luer tool.
Are validated settings locked?
The setter pulls approved parameters onto the press, and every edit is logged with who made it and why. Who may approve a change is your decision.
Can customer-owned moulds be tracked?
Yes. They sit in their own register with shot count, service record and rack location, and each shows its owner.
Can a lot be placed on hold?
Yes. A held lot cannot be allocated to a shipment until quality releases it.
Does it print certificates?
Yes. The certificate pulls part, lot, resin and mould details from the lot record, so no number is retyped.
Can it connect to press monitors?
Shot counts and cycle data can be imported from monitoring files where the press provides them. Details are settled during implementation.
What does a proposal depend on?
Press count, sites, users and the amount of set-up all play a part. A trial on your own moulds comes first.
Can existing moulds be loaded?
Yes. Your tool list, shot counts and open orders can be loaded from your sheets.
Does it meet medical standards by itself?
No. Your quality team and your customers write the rules, such as ISO 13485 procedures. The software keeps the records they ask for.
Wondering what it would cost? Share your requirements and an engineer will come back with a scope.
Businesses that use this.
See Medical Plastics Manufacturer Management Software with your own data.
Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.
- No obligation
- A reply within one business day
- Your details stay private
Start with your requirements
Seven short steps that tell us what you need. An engineer reads them before getting in touch.
Share your requirements