One system for call-offs, heat numbers, weld records and dispatch dossiers.
Follow turbine maker call-offs (their delivery releases), drawing revisions, castings and forgings, large machining, tower section welding, ultrasonic and coating records and shipping without changing screens. Each hub, shaft or flange ring carries its heat number, its weld joints and its test reports. The final dossier is printed from entries made while the part was built. Planners see the next machine and the next hold point.
- Part numbers, drawing revisions and routes loaded as your planners use them
- Open call-offs, stock of blanks and heat records migrated
- Dossier layouts adjusted by our staff when a customer changes them
Hub, bedplate, shaft, flange ring and tower section makers keep turbine maker call-offs, heat-linked material, machining routes, weld records, witnessed tests and dispatch dossiers. Each part keeps its drawing revision, its certificates and its inspection results from blank receipt to the packing list.
What goes wrong before the software.
How the work flows through it, step by step.
- 1
Call-off
The turbine maker’s release is entered with part number, drawing revision, quantity and date. Planning confirms the large mills and welding bays.
- 2
Blank receipt
Castings, forgings and plate arrive with mill certificates. Heat numbers are recorded and linked to the part serial before any cutting begins.
- 3
Machining and fabrication
Routes send the part through boring, turning, drilling, rolling or welding. Operators record readings and tool changes. Bolt-circle checks are logged.
- 4
Weld and test
Joints are logged with procedure, welder and filler lot. Ultrasonic and magnetic particle results are entered at each hold point, and witnessed tests are marked.
- 5
Coating
Surface preparation and coats are recorded with dry film thickness readings. Repairs stay on the part history.
- 6
Dispatch
The dossier is printed with certificates, reports and the transport drawing. The packing list goes with the release note.
What is inside.
Every module can be switched on, left out or changed to match how your team already works.
The business modules it is built from.
Each one is also available on its own, or inside a system built for you.
- Batch and Serial Tracking
A heat number received on a forging or casting is attached to the part serial, so its certificate follows the piece through machining.
- Goods Receipt (GRN)
Castings, forgings and plate are checked against the order and mill certificate before the blank is accepted into stock.
- Work Order Management
Each hub or shaft opens a route with its machine, shift and tool list, so the boring mill is never double booked.
- Quality Control
Ultrasonic, magnetic particle and dimensional results are entered at each hold point, and the part waits there until the inspector’s result is saved.
- Bill of Materials
Each tower section or housing lists its plate, flanges, bolts and fittings, tied to the drawing revision it was cut to.
- Order Management
Releases from the turbine maker are held by line with quantity and delivery window, and amendments are saved without losing the earlier figure.
- Job Work Management
Rings and shafts sent for outside heat treatment or coating are tracked out and back, with the process certificate filed to the part.
- Document Management
Mill certificates, weld sheets, test reports and the transport drawing sit together and are printed as one dossier at dispatch.
How we would put it in.
Setup, data migration, integrations and anything built on top.
One system, each person sees their part.
For planners
Confirm call-offs, book the large mills and welding bays, and watch which parts are held at a test.
For machining leads
Open the route for each hub or shaft, record the readings and see what is waiting for a tool or a gauge.
For welding engineers
Maintain procedures, assign welders to joints and review weld records before a tower section moves to test.
For quality inspectors
Enter ultrasonic, magnetic particle and coating results, and book customer witness visits.
For dispatch staff
Print the dossier, packing list and release note, and confirm the lifting arrangements for each load.
The numbers the owner asks for.
- Call-off lines open by customer and due date
- Parts at hold point or waiting for a witness
- Heat numbers received against heats linked to serials
- Weld joints completed and repaired by tower section
- Dossiers complete and incomplete by order
- Large machine hours booked by week
- Coating readings outside the stated range
Who this is built for.
- Foundries and forges that finish castings and rings for turbines
- Fabricators of steel tower sections and flanges
- Machine shops that bore and turn hubs, shafts and bearing housings
- Makers of nacelle frames and bedplates
- Suppliers of blade root inserts and bolting
When it is not the right choice.
- A wind farm operator that maintains turbines will find Industrial Repair Management Software closer.
- A small shop that cuts simple brackets for many industries may prefer Sheet Metal Fabricator Management Software.
Adapted to your business before it goes live.
You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.
Works alongside
- Accounting export
- SMS
- Barcode and label printing
Questions owners ask before a demo.
How does a heat number stay with a part after machining?
The heat is linked to the serial at blank receipt. Cutting away the stamped marking does not break the record, and the certificate prints from that link.
Can we hold different drawing revisions in one batch?
Yes. Each serial notes the revision it was cut to. A list shows which pieces in a batch still need rework after a change.
Does it handle tower sections made of many cans?
Yes. Each can has its own joints and records, and the section dossier combines them with its flange details and coating readings.
Can a customer’s witness visit be scheduled?
Yes. A hold point carries the date and the inspector’s name. The part stays flagged until the witnessed result is entered.
Can we record subcontracted heat treatment?
Yes. The ring or shaft is sent out on a process order with its return date, and the certificate is filed to the part on return.
Are certificates and standards built in?
No standard is claimed by the software. Your quality staff supply the test and certificate rules from your own procedures, and the demo shows them in place.
What does the dossier contain?
It gathers mill certificates, weld records, test reports, coating readings and the transport drawing for one serial or one tower section, in the layout your customer expects.
What does it cost?
Logins and dossier layouts decide the figure. The first session is built around a flange ring you already make. A written figure comes after that.
Wondering what it would cost? Share your requirements and an engineer will come back with a scope.
Businesses that use this.
See Wind Turbine Component Manufacturer Management Software with your own data.
Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.
- No obligation
- A reply within one business day
- Your details stay private
Start with your requirements
Seven short steps that tell us what you need. An engineer reads them before getting in touch.
Share your requirements