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GullySystem
Manufacturing · Sheet Metal Fabricator Management Software

One system for flat patterns, bends, welds, coatings and packing lists.

Enquiries, quotations, sheet stock, nesting releases, press brake programmes, welding, finishing and dispatch for a sheet metal fabricator share one job record. Each job keeps its drawing revision, its bill of materials with bought-in hardware and its outside coating, from quotation to packing list. Planners prepare the work. Fitters and welders open their own queue on a shop terminal while dispatch reads the same record.

  • Sheet grades, gauges and process rates entered the way you cost
  • Open orders, drawings and remnant stock migrated
  • Edits to routings and cost tables handled by GullySystem staff when asked

Sheet Metal Fabricator Management Software, configured by GullySystem, covers enquiries, quotations, sheet stock, routing and dispatch. Each job carries its drawing revision, nested sheets, bend programme, welding and finishing steps, and the hardware that ships with it. Outside coating is tracked on a delivery note. Packing lists are built from what passed inspection.

Where it breaks today

What goes wrong before the software.

Offcuts are stacked, not stocked

Remnant sheets lean against a wall with no grade or size written down, so a planner orders a full sheet for a bracket while a matching piece sits unused.

The cut and the bend come from different revisions

A flat pattern is cut from revision B, yet the press brake runs the bend sheet of revision A. Holes miss the mating part. The lot is scrapped.

Hardware is missing when the frame is finished

Hinges, locks, glands and gaskets are bought on separate orders, so the cabinet waits at the fitting bench for a lock that was never on the list.

Coating dates are guesses

Frames go out for powder coating on a loose delivery note. The coater gives a day on the phone. Dispatch is promised before the paint has cured.

Secondary operations are not priced

Deburring, tapping, riveting, labelling and masking are done but never priced, so the job closes with a margin nobody can explain and the next quote repeats the mistake.

Weld and fit-up faults are found at the end

Faults surface late. A distorted frame is found at final inspection, after the coating, and nothing links it to the welder, the fixture or the sheet batch.

How it runs

How the work flows through it, step by step.

  1. 1

    Enquiry

    A drawing or step file arrives with a quantity, and the estimator notes gauge, grade, finish and revision, then checks which bought-in items the assembly needs.

  2. 2

    Quotation

    Blank size, cut length, bends, weld time, finish and hardware make up the price, and every revision and the final outcome are recorded.

  3. 3

    Nesting and cutting

    Sheet is allocated, parts are nested and released to the laser or punch, and offcuts return to stock with their size, grade and a rack position for the next planner.

  4. 4

    Bending and welding

    Cut parts are deburred, bent to the programme and joined, and the operator records quantity passed at each step along with any scrap.

  5. 5

    Finishing and assembly

    Frames go out for powder coating or plating on a delivery note, and on return the hardware is fitted and the part is checked against the drawing.

  6. 6

    Packing and dispatch

    Parts are crated against a packing list. The invoice follows the quantity that actually left the gate, not the quantity that was promised on the order.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Enquiries and drawing revisions

Log each enquiry with its drawing, step file and revision. A revised drawing takes over as the live print, while the older one stays in the file for side-by-side checking.

Quotation from the flat pattern

Cost a part from blank size, gauge, grade, cut length, bends, weld time and finish, pull the hardware in from the bill of materials, and keep every costing version.

Sheet and remnant stock

Hold sheets by grade, gauge and size. Offcuts enter stock with dimensions, so a planner picks a remnant before ordering a full sheet.

Nesting release

Attach each nest report to the job and record sheets used and parts produced, so cutting scrap is measured per sheet and not averaged over the month. Scrap gets a number.

Press brake and bend programme control

Link a bend programme, tooling list and sequence to the part revision, so operators open the current programme and every older one is locked.

Bill of materials with hardware

List sheet parts, fasteners, hinges, locks and gaskets per assembly, so purchasing orders the loose items with the sheet and the cabinet never waits at the bench.

Work centre routing

Route a part through cutting, deburring, bending, welding, grinding and finishing, and see which work centre holds each job right now. Nothing hides on the floor.

Weld and fit-up inspection

Record weld checks and overall dimensions against the drawing, with the welder and the fixture, before a frame goes to the coater. Each fault is logged with who found it and when.

Outside coating tracking

Book frames out for powder coating, zinc plating or anodising, and see which lots are away and when each is due back.

Packing lists and invoices

Fill crates to a packing list, print the dispatch note, and raise the invoice in the customer’s currency with the tax lines the buyer’s country expects.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Quote & Proposal Management

    Quotes are costed from blank size, bends and weld time, with bought-in hardware added and every revision kept beside the drawing it was priced from.

  • Stock Tracking and Alerts

    Sheets and offcuts are held by grade, gauge and size, so a planner can pick a remnant before ordering a full sheet.

  • Bill of Materials

    Each assembly lists its cut parts, fasteners, hinges and gaskets, so purchasing orders the loose items alongside the sheet.

  • Work Order Management

    A part moves from cutting through deburring, bending, welding and finishing as steps on one work order, each with a quantity passed.

  • Production Planning

    Nested sheets are released to the laser or punch against confirmed orders, and sheet use and scrap are recorded per nest, not per month.

  • Quality Control

    Weld checks and overall dimensions are signed before a frame leaves for the coater, with the welder, the fixture and the sheet batch recorded.

  • Job Work Management

    Frames sent for powder coating or plating travel on a delivery note, and returns are booked with count and condition.

  • Document Management

    Drawings, step files and revision history are held against each part, and the earlier print remains available for comparison.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For owners

See jobs by work centre, open quotes, sheet stock value, coating lots out and balances due.

For estimators and planners

Price from the flat pattern and pick remnants first, then release nests knowing which hardware is still to arrive from the supplier.

For programmers and press brake operators

Open the current flat pattern and bend programme for the revision, and log quantities and scrap as the work moves from sheet to frame.

For welders, fitters and inspectors

See the frames due, record weld and fit-up checks with the fixture used, and sign each lot before it leaves the shop for the coater.

For stores and dispatch

Receive plate, coil and hardware and hand them out per job. Load finished frames and panels onto the crate list, with the count signed at the dock.

Reports

The numbers the owner asks for.

  • Jobs by work centre and promised dispatch date
  • Sheet used, scrapped and returned as remnant, by grade and gauge
  • Quoted against actual hours by process and part
  • Hardware shortages against open assemblies
  • Coating lots out, with vendor and days away
  • Scrap and rework by cause and work centre
  • Dispatches and invoices by customer
Good fit

Who this is built for.

  • Fabricators making control panels, cabinets and equipment housings
  • Job shops that cut, bend and weld parts for other manufacturers
  • Shops producing brackets, frames and covers in repeat batches
  • Enclosure makers that fit hinges, locks and gaskets before dispatch
  • Contract fabricators that send frames for powder coating and plating
Honest answer

When it is not the right choice.

  • A one-person workshop that welds the odd gate or grille can quote and bill on paper.
  • Shops that only laser cut or only press brake bend have products of their own, and structural steel erectors have different needs again.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Sheet and process rates

Your grades and gauges are entered first, with the cost per metre of cut, per bend and per hour of welding that you quote from today.

Routings

Each product family gets its own route, from nesting through bending and welding to coating. Routes are never forced into one shape.

Part and revision history

Live part numbers and their latest revisions are brought in from the registers you keep now.

Hardware catalogue

Hinges, locks, glands and fasteners are listed with suppliers and reorder levels.

Coaters and platers

Outside vendors are set up with the finishes they apply and the usual days to return.

Hosted by GullySystem

Shearing, punching, bending and welding stations all work from a single web-based job record. Every invoice carries the buyer’s own currency and tax.

Works alongside

  • Email
  • SMS
  • WhatsApp or other messaging
  • Barcode scanner
  • Accounting export
  • Spreadsheet import
Common questions

Questions owners ask before a demo.

Can an assembly carry its hardware as well as sheet parts?

Yes. The bill of materials lists cut parts, fasteners, hinges, locks and gaskets together, so purchasing sees what is missing before the frame is finished.

How are remnants handled?

A remnant is booked into stock with grade, gauge and size when a nest finishes. Planners see it as available material for small parts.

Does it link to nesting software?

Only as files today. Nest reports attach to the job. Whether sheet use can be read straight from your nesting package varies by maker, and we confirm that against a real nest report from your shop.

Can we cost secondary operations such as tapping and riveting?

Yes. Each operation has its own rate and time on the routing. The quote lists tapping, riveting, deburring and masking instead of hiding them in a lump.

What stops the wrong revision being bent?

The press brake queue shows only the programme linked to the current revision. An older programme is locked, and an override needs a supervisor.

How do coating returns get tracked?

A delivery note lists the frames sent. When they return, counts and condition are booked, and dispatch dates move only after that.

Does it handle repeat call-offs from one customer?

Yes. A standing order can release quantities in batches, each with its own delivery note against the same part and revision, so call-offs never overwrite the original order.

Can open jobs and stock come across from our spreadsheets?

Yes. We key in open orders, sheet stock and remnant sizes from your spreadsheets, and your planner checks the figures against the racks before anyone relies on them.

How do we see it and what does it cost?

A sample is prepared around two of your assemblies, and the proposal then prices the setup by shop size, users and integrations.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Sheet Metal Fabricator Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements