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GullySystem
Manufacturing · Conveyor Manufacturer Management Software

Survey, sections, belts and drives tied to the conveyor you built, not just the order.

Handle enquiries, site surveys, conveyor quotations, numbered section drawings, belt and roller stock, workshop fabrication, yard trial fits, erection crews, commissioning and spares under one project number. Each project holds its layout, parts lists and as-built changes. Estimators quote from your rate list, crews on site see the section order, and service staff quote belts from the line that was installed.

  • Rates, standard runs and section templates keyed in as your estimator prices them
  • Open projects, drawings and customer lists migrated
  • Safety and guarding checks defined by your engineers

Makers of belt, roller, chain and screw conveyors handle enquiries, site surveys, section drawings, fabrication and erection here, once GullySystem has fitted it to their methods. Each project holds its layout, numbered sections, belt and idler choices and as-built changes. Commissioning and later belt or roller orders use the same record. Your engineers set the safety checks.

Where it breaks today

What goes wrong before the software.

Enquiries lack the duty details

Someone asks for a conveyor to join two machines, and product weight, belt speed, incline, dust and temperature decide the type, but nobody asked. The quote goes out regardless.

Survey notes are redrawn by hand

Heights, column positions, floor openings and mezzanine edges are taken on paper, then the drawing office redraws them, and a misread dimension reaches the frame as a stringer cut too short. Rework follows.

Standard runs are priced from last time

A repeat layout is quoted from an older project, with belt, idler and geared motor rates that have since changed.

Sections are fabricated without a loading order

The crew expects the head section first and finds the tail frame on top, so the truck is unloaded twice and a crane day is lost. Nobody planned the order.

Belts are cut to a guessed length

Belt length is estimated from the layout, yet a short belt cannot take a splice and a long one leaves a coil of offcut that nobody can use. The loss is real.

The line on site differs from the drawing

Supports are added, the head drive is moved and covers change during erection, so the service desk later quotes spares for a conveyor that no longer exists. Customers notice.

How it runs

How the work flows through it, step by step.

  1. 1

    Enquiry and survey

    The enquiry records product, duty and route. A survey visit is booked and its dimensions are entered as measured.

  2. 2

    Layout and quotation

    A layout is drawn and priced, with troughed or flat belt, roller type, geared motor, guards and pull-cord switches, and every revision is kept for the buyer. Nothing is overwritten.

  3. 3

    Order and section release

    A confirmed order opens a project, and numbered section drawings and parts lists are released to the workshop under a revision letter. The crew reads the same list.

  4. 4

    Fabrication and trial fit

    Frames are cut, welded and painted, then trial fitted in the yard. Remarks are logged before dispatch.

  5. 5

    Loading and erection

    Sections are loaded in reverse erection order, and the crew fits them from the head end while noting every change made on site. Nothing is lost.

  6. 6

    Handover and spares

    The conveyor is run and signed off, and the as-built layout is saved so that belt, idler and drive orders can be quoted from it years later. History stays.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Enquiries and duty capture

Log each enquiry with product, belt speed, incline and route, and keep the photographs and sketches sent by the buyer beside the duty details so nothing is asked twice.

Site survey records

Enter dimensions, column positions, floor openings and elevation marks from the visit, and attach them to the project and quotation so the drawing office redraws nothing from paper. Numbers travel.

Layout quotations

Price runs from your tables for belt width, roller diameter, drive and guards, and keep every revision shown to the buyer so the final price can be traced back.

Section drawings and numbering

Release numbered section drawings and parts lists under a revision letter, so the workshop and the crew work from the same list. Old sheets are retired.

Belt, roller and idler stock

Receive belts, rollers, snub pulleys, idlers and plummer blocks by size, and issue them to the project that needs them, so the stores shelf matches the count.

Fabrication and trial fit

Move each section through cutting, welding, painting and a yard trial fit, with remarks recorded before dispatch and the welder’s or fitter’s name against every stage.

Loading lists

Print a loading order from the section numbers, so the first section needed on site is the last one on the truck and nothing is unloaded twice. Cranes wait less.

Erection crews and changes

Assign crews to the site, record every change made on the floor, and update the as-built layout with it, so the drawing matches the conveyor that runs.

Test run and handover

Log the test run, the drive and guard checks your engineers specify, belt tracking remarks and the buyer’s signature. The sheet stays with the project.

Spares and belt changes

Quote belts, rollers and geared motors from the as-built line, and book repair visits against the same project, so the service desk never works from a stale drawing.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Lead Management

    Each enquiry is logged with product, belt speed and route, then assigned to a sales engineer who books the site survey.

  • Estimate/Quotation Management

    Runs are priced from tables for belt width, roller diameter, drive and guards, and each revision shown to the buyer is kept.

  • Bill of Materials

    Every layout splits into numbered sections, each with its own parts list, which the workshop and erection crew both read.

  • Stock Tracking and Alerts

    Belts, rollers, pulleys and plummer blocks are received by size and issued to a project, with reorder alerts for common sizes.

  • Work Order Management

    Sections move through cutting, welding, painting and a yard trial fit, with remarks recorded before the truck is loaded.

  • Project Timelines with Gantt Charts

    Erection dates for each site are laid against crew availability, and changes made on the floor update the plan.

  • Quality Control

    The test run, drive checks and guard checks that your engineers define are recorded before the customer signs.

  • Service Reports and Proof of Visit

    Each repair or belt change is saved as a report on the as-built line, so the next quotation uses correct sizes.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For sales engineers

Log enquiries, enter survey details and price runs from your rate list.

For the drawing office

Split a layout into numbered sections and release revisions that the workshop and crew can both see, with the superseded sheet withdrawn the moment a new letter is issued.

For workshop leads

See sections at each stage, plate and tube issued to them, and what is due for a yard trial fit, without walking the bays to count frames.

For erection supervisors

Open the loading list, record changes made on site and close the commissioning run with the customer, all from a phone or tablet. Nothing waits for the office.

For service and spares staff

Look up the as-built line, quote the right belt or idler, and book the repair visit, without calling the erection supervisor to ask what was changed on site.

Reports

The numbers the owner asks for.

  • Projects in build by stage
  • Sections fabricated, fitted and loaded, by project
  • Belt, roller and idler issues against each run
  • Quotations won, lost and open, by conveyor type
  • Erection crews by site, with change notes
  • Test runs awaiting sign-off
  • Spares quoted for each line, by age
Good fit

Who this is built for.

  • Makers of belt conveyors for packaging and distribution lines
  • Builders of roller and gravity conveyors for cartons and pallets
  • Fabricators of chain, slat and screw conveyors
  • Workshops that supply and erect special transfer lines and spiral drops on site
  • Service teams that re-belt, re-lag pulleys and refurbish older conveyors
Honest answer

When it is not the right choice.

Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Rate lists and standard runs

Belt, roller, drive and guard rates, and your common standard runs, are loaded the way your estimator prices them, so a repeat layout is quoted from current figures.

Section templates

Section numbers and loading orders follow the habits of your drawing office and your erection crews.

Commissioning checklists

Your safety staff decide the drive, guard and trip-wire checks that go on the checklist.

Records migrated

Projects still open, their drawings, customers and spares history are brought in from what you hold now, and the service desk checks the first batch before it goes live.

Messages and documents

Loading lists, quotations and handover reports travel by email, while crews and customers get quick updates on WhatsApp or similar. Messages attach to the project.

Hosted by GullySystem

The survey team, the workshop and the erection crews open one project record, kept on a server GullySystem manages, so nobody emails a drawing to a site.

Works alongside

  • Email
  • WhatsApp
  • SMS
  • Accounting export
  • Drawing file links
Common questions

Questions owners ask before a demo.

Can a quote use survey data entered on site?

Yes. The survey screen takes dimensions, product and route from a phone or tablet while the surveyor stands on the mezzanine. The estimator opens the same record to price the run.

How does section numbering work?

The layout is split into sections, each with a number and a parts list. Fabrication, loading and erection all refer to that number, so a missing frame is found by number, not by guess.

Is a revised layout kept apart from the first?

Yes. Each change to the layout becomes a fresh revision carrying its own price, and the first drawing stays untouched.

Do roller and belt purchases link to a project?

Yes. Rollers, belts and idlers are ordered against a project or to stock, and receipts are issued to the project that uses them, so the cost of each line is complete.

What if the crew changes the line on site?

The crew records the change on a phone, and the as-built layout is updated. Later spares are quoted from it.

Can it plan erection crews?

Yes. Crews and dates are assigned to each site, and the loading order and remaining sections stay visible.

Can old projects be loaded for spares?

Yes. Past projects, layouts and customers are loaded from spreadsheets or drawing folders. Your service desk checks them first, because a wrong belt width in the history would travel into every later quote.

What does it cost?

Users and the survey and commissioning sheets you choose set the price. A sample project with a belt line you have built comes first, and the figure follows.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Conveyor Manufacturer Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements