One system for drip line runs, emitter tests, moulded fittings and project kits.
Dealer plot sheets, inline emitter drip tube, pressure-compensating emitters, moulded tees and gate valves, screen filters and kit cartons all run through one record. Each roll carries its polyethylene resin lot, its pitch and the bench flow readings taken from it. Packers pick against the kit bill the designer approved, so a missing reducer shows at the table.
- Emitter types, tube sizes and kit bills entered the way your design desk quotes plots
- Open dealer orders and roll stock by tube size migrated
- Later edits to kit bills and flow ranges made by GullySystem staff when asked
Dealer plot sheets, extrusion runs, emitter flow benches, injection moulded fittings and kit cartons live on one record for makers of drip tube, sprinklers, screen filters and valves. A cracked tee or a weak emitter row leads back to a resin bag, a cavity and a bench reading.
What goes wrong before the software.
How the work flows through it, step by step.
- 1
Layout
The dealer sends plot dimensions, row spacing, crop, flow and inlet pressure. The design desk converts them into a kit bill listing laterals, sub-mains, tees, reducers, grommets and a filter.
- 2
Extrusion
Drip tube leaves the die with emitters bonded inside. The operator enters wall thickness, emitter pitch, line speed and the polyethylene resin lot before the first roll is wound.
- 3
Flow test
Samples go to the manifold bench. Litres per hour at the rated pressure are saved to the run and checked against the range set by the engineers.
- 4
Moulding
Tees, elbows, gate valves and filter bodies come from injection presses by mould and cavity. Cycle time, drying hours and rejects with flash are counted per batch.
- 5
Packing
Items are picked to the kit bill and scanned into the carton. A label prints with dealer and plot.
- 6
Dispatch and spares
Cartons leave with a packing list and the project record is kept. A later spares order starts from the emitter type and tube diameter fitted on that farm.
What is inside.
Every module can be switched on, left out or changed to match how your team already works.
The business modules it is built from.
Each one is also available on its own, or inside a system built for you.
- Bill of Materials
A plot sheet becomes a list of drip line, tees, reducers, grommets, filters and valves, and any shortage shows before the carton is closed.
- Batch and Serial Tracking
Resin lot numbers follow into rolls and moulded fittings, so a cracked tee or a weak emitter row leads back to a specific bag.
- Quality Control
Litres per hour against pressure are saved to the run, and a run outside the set range is held until an engineer reviews it.
- Production Planning
Planners sequence tube diameters and emitter types on the extruder, which cuts die changeovers and winds rolls in the lengths the kit orders need.
- Barcodes and Labels
Every item is scanned into the carton and the label prints with dealer and plot, which stops cartons from being swapped at the dispatch bay.
- Order Management
Dealer orders hold kit lines, dispatch dates and balance, and a revised layout updates the open order along with its packing list.
- Stock Tracking and Alerts
Roll stock by tube size is counted in metres, and a low level alerts planners before the next extrusion run is due.
- Dealer and Distributor Portal
Dealers look up an older project and request spares by emitter type, so the factory is not rung for each missing emitter.
How we would put it in.
Setup, data migration, integrations and anything built on top.
One system, each person sees their part.
For the design desk
Turn plot sheets into kit bills, and revise the bill when a dealer moves a lateral or changes a row.
For extrusion operators
Start a run, enter the resin lot and wind rolls with the metres counted. The next roll cannot begin on an unrecorded lot.
For the flow bench technician
Hang samples on the test manifold, key in the litres per hour, and save the readings against the run.
For packers
Pick to the kit bill, scan items into the carton and print the dealer label. A short item stops the carton.
For dealer sales
Quote kits, check dispatch dates and look up an older project when a farmer needs spare emitters.
The numbers the owner asks for.
- Kit cartons packed and waiting, by dealer and plot
- Rolls wound against the stated length
- Runs held for emitter flow review
- Resin lots and the rolls and tees made from them
- Fitting rejects by mould, cavity and flash
- Spares ordered by emitter type and tube diameter
- Dealer balances at season-end settlement
Who this is built for.
- Makers of inline and online drip tube with pressure-compensating emitters
- Producers of impact sprinklers, micro sprayers and foggers
- Makers of screen filters, gate valves and fertiliser injectors
- Injection moulders of barbed fittings and tees serving irrigation dealers
- Kit packers who assemble sub-main and lateral sets for each plot
When it is not the right choice.
- A farm that only operates its own sprinkler lines and never makes parts has no use for a factory system.
- A pipe extruder with no emitter, kit or flow bench may prefer Plastic Extrusion Company Management Software.
Adapted to your business before it goes live.
You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.
Works alongside
- Accounting export
- Barcode and label printing
- SMS
Questions owners ask before a demo.
How does a layout become a kit?
The dealer’s plot data is keyed on the order. The designer builds the list of laterals and fittings from it, and the packer picks to that same list so nothing is retyped.
Can flow readings be traced to a roll?
Yes. Bench readings are stored against the run and each roll notes its run number. A complaint about a dry row therefore opens the exact manifold test.
What if a dealer revises the layout?
The change is saved as a new revision of the kit bill. The packer receives the new list, and the earlier sheet stays visible for comparison.
Can short rolls be stopped before packing?
Yes. A roll whose counter reading falls below the stated length is flagged and kept out of the kit until someone resolves it.
Do you track moulding by cavity?
Yes. Each fitting batch notes the mould and cavity, so a flash or short shot defect can be pinned on one cavity and one tool.
How do we find spares for an older farm?
Look up the project by dealer and plot. Its emitter type, tube diameter and filter mesh appear, and the spares quote follows from them.
Does it handle metric and imperial sizes?
Yes. Units appear the way your market reads them, and pipe sizes carry both the millimetre and the inch name where dealers use both.
What decides the price?
Logins and the number of kit templates to prepare set the cost. The demo uses one of your own plot sheets, and a quote in writing follows it.
Wondering what it would cost? Share your requirements and an engineer will come back with a scope.
Businesses that use this.
See Irrigation Equipment Manufacturer Management Software with your own data.
Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.
- No obligation
- A reply within one business day
- Your details stay private
Start with your requirements
Seven short steps that tell us what you need. An engineer reads them before getting in touch.
Share your requirements