One system for paver shapes, face and base mixes, pigment lots, curing pallets and project deliveries.
Run zigzag, I-shape and kerb catalogues, face and base mix recipes, oxide pigment lots, press runs, curing chambers, compressive strength and water absorption tests, pallets and project orders in one system. Each pallet is tied to the colour lot and mould shoe that made it, and a quote converts from square metres to pieces. The batching crew, the press operator, the sales desk and accounts all read one stock figure.
- Zigzag, rectangular and kerb pieces keyed in with the thicknesses and colours you sell to contractors
- Contractor names, running projects and balances moved across from your ledger or notebook
- GullySystem staff adjust mixes and colour codes when you ask
Paver manufacturers run shape and colour catalogues, two-layer mixes, oxide pigment lots, press runs, curing pallets and square metre orders on Paver Manufacturer Management Software from GullySystem. Each pallet carries its colour lot and test result, so a later top-up order can be matched to the first delivery.
What goes wrong before the software.
How the work flows through it, step by step.
- 1
Project quote
The sales desk quotes by square metre for the chosen shape, thickness and colour, adding kerbstones and edge pieces. The quote converts into pieces and pallets, with every revision kept beside its outcome.
- 2
Mix and pigment issue
Cement, sand, crusher dust and oxide are issued for a face mix and a base mix. The pigment lot number is entered against the run. Nothing is mixed unrecorded.
- 3
Pressing
The operator selects the mould and shape on the hydraulic press and starts the cycle, and pallets pressed, rejects and the mould in use are recorded against the run. Counts are never rubbed out.
- 4
Curing
Pallets move to a curing chamber or yard bay with their press date and colour lot. Days cured show on the yard screen, where the forklift driver reads them before lifting anything.
- 5
Testing and packing
Samples are taken for compressive strength, thickness and water absorption, and the results join the run record. Packers strap and label cured pallets with the bay each one occupied.
- 6
Delivery and billing
A pallet list rides with the truck to the site. Delivered square metres are billed at the project rate, with the retention or open balance following on the contractor’s account.
What is inside.
Every module can be switched on, left out or changed to match how your team already works.
The business modules it is built from.
Each one is also available on its own, or inside a system built for you.
- Product Management
Each shape, thickness and colour is an item holding pieces per square metre and per pallet board, so area quotes convert into correct piece counts.
- Estimate/Quotation Management
A project quote is built in square metres with kerbs and edges, converted to pallets, and every revision is kept with its outcome.
- Bill of Materials
Face and base layers hold separate quantities of cement, aggregate and oxide, with dated versions whenever either recipe is revised.
- Stock Tracking and Alerts
Oxide pigment, cement, sand and crusher dust are tracked from receipt to issue, and a reorder level warns before a colour runs out.
- Work Order Management
Each run is logged against a press, mould shoe and operator, and presses accumulate on the mould until a repair is recorded.
- Batch and Serial Tracking
Pallets keep their press date and colour lot through the chamber, packing and delivery, so a top-up order can be matched later.
- Quality Control
Test results attach to the sampled run, and a figure outside your own limit is flagged before the pallets are released to a truck.
- Barcodes and Labels
Pallet labels print shape, colour lot and area as a barcode, and the truck list is checked against each scanned pallet.
How we would put it in.
Setup, data migration, integrations and anything built on top.
One system, each person sees their part.
For owners
See pallets pressed, oxide use against area, stock by colour and shape, and contractor dues, all without a walk through the yard or a call to the foreman.
For press operators
Select the mould and mix, enter pallet counts and rejects, and flag a mould shoe that needs attention before the edges round off. Rejects are counted at the press.
For the batching crew
Weigh oxide and cement for each charge and enter the pigment lot used, so that every mixer charge, including the one that went wrong, is written down.
For the sales desk
Quote in square metres, check colour stock, and tell a contractor which lot his earlier driveway came from. A top-up order is then matched to it.
For packers and dispatch
Strap and label pallets, note the bay each one sits in, and load against the truck list. Short loads are caught at the gate.
The numbers the owner asks for.
- Pallets pressed by shape, colour and mould
- Oxide used per charge and per square metre
- Stock by shape, colour and curing age
- Strength and absorption results by run and project
- Deliveries by project in square metres
- Mould press counts and repair dates
- Contractor dues by age
Who this is built for.
- Plants that press interlocking pavers and paving blocks on hydraulic machines
- Makers of kerbstones, bullnose and edge pieces
- Plants that colour a face layer with oxide pigment
- Producers who sell by project to contractors and landscapers
- Yards that run more than one press and many moulds
- Makers who sell pavers through dealers and builders’ merchants
When it is not the right choice.
- A yard that presses plain grey kerbs for one customer can keep a count book.
- Plants whose main output is hollow walling units will find Concrete Block Manufacturer Management Software closer.
Adapted to your business before it goes live.
You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.
Works alongside
- SMS
- Spreadsheet import
- Accounting export
- Barcode label printers
Questions owners ask before a demo.
Can it convert a quote in square metres to pallets?
Yes. Each shape and thickness holds its pieces per area and per pallet board, so a project quote becomes a pallet list and the stock reduces by pieces. Kerbs follow the same rule.
How is pigment tracked?
Each oxide lot is received and issued by weight, and the dosage per charge is entered against the face mix of a run. Use per square metre is then reported for the month and for each colour.
Can I tell which run made a delivered pallet?
Yes. Every pallet label carries the run, mould and colour lot, and the delivery list records which pallets went to each site, so a complaint is traced back to a single pressing.
Does it handle two different mixes in one paver?
Yes. The face and the base are separate recipes within one product. A change to either becomes a new dated version, and each run records which version of face and base it used.
What if a mould is worn?
Each press adds to the mould’s count. A worn mould is flagged at the limit you set, and repairs, wear plate changes or replacements are logged against it.
Can kerbstones go on the same order?
Yes. They are items with their own moulds and pack sizes, and they appear on the same project quote, pallet list and invoice.
Is it possible to share stock with dealers?
Yes, through an optional dealer view that shows colours and shapes available, plus each dealer’s order and balance. You decide whether to open it.
How is it priced and shown to us?
Pricing depends on presses, yards and users. A walkthrough using some of your own paver shapes and colour mixes comes first, and the written offer follows it. No fixed menu applies.
Can we export the run and delivery history?
Yes. Runs, tests, deliveries and balances export to spreadsheets, in a layout agreed during the quotation stage.
Wondering what it would cost? Share your requirements and an engineer will come back with a scope.
Businesses that use this.
See Paver Manufacturer Management Software with your own data.
Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.
- No obligation
- A reply within one business day
- Your details stay private
Start with your requirements
Seven short steps that tell us what you need. An engineer reads them before getting in touch.
Share your requirements