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GullySystem
Manufacturing · Software for paver manufacturers

Record face mix, pigment and thickness so every paver order matches in colour and fit.

A paver plant presses interlocking blocks and kerbstones in two layers on a hydraulic press, a pigmented face over a grey base. Curing on pallets follows, then packing by shape and thickness. The software tracks pigment lots, press runs, curing days and square metre orders.

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At a glance

Pavers are sold by the square metre and made by the piece. A contractor who orders a driveway in charcoal and receives a second pallet a shade off has a visible patch. It cannot be fixed.

Production tracking for paver plants keeps the face mix, the base mix and the iron oxide pigment lot with every press run, while shape, thickness and colour follow the mould in use. Pallets carry that lot onto the delivery note, so a top-up order a month later can be pressed from the same cement, sand and pigment recipe that made the first delivery.

How the work runs today

The operator picks a shape and thickness, fills the face hopper and the base hopper, and starts the press. Pigment is weighed per batch, because a small drift shows in the face. Pressed pavers ride on pallets to the curing yard. Nobody moves them green.

Packers stack the pavers in layers, strap the pallet and note the square metres it holds. The sales desk quotes by square metre for the whole project, then adds kerbstones, edge pieces and drain covers to the same list. Trucks leave with a pallet list, and a part load goes first to the site where the laying crew has already started on the bedding sand.

Where it breaks

What goes wrong for paver manufacturers without a proper system.

Colour drifts between runs

Pigment is scooped by hand and the cement and sand vary a little from truck to truck. Each pallet looks right alone. Set beside last month’s order it looks wrong, and the contractor sees the joint.

Face and base layers are not recorded separately

The two mixes differ in aggregate size and cement content. When a paver chips at the edge or the face wears thin, nobody can say which mix was in the hopper, and the layers are blamed in turn.

Orders are in square metres but stock is in pieces

Shapes pack differently, so the area on a pallet depends on the interlock pattern and the thickness. Converting by hand causes short loads or over supply. Trucks come back.

Top-up orders cannot be matched

A contractor needs a few more square metres once the kerb line is relaid. The plant holds no record of the pigment lot or face recipe behind the first delivery.

Test results are not linked to the delivered lot

Compressive strength and water absorption figures sit in a lab file. Nobody links them to a pallet. Proof for a site is slow.

What the software does

What we would build for paver manufacturers.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Shape and colour catalogue

Hold each paver shape, thickness, colour and pack size, with the pieces and square metres per layer and per pallet, so area quotations convert into pallets correctly.

Face and base mix register

Record cement, sand, stone dust, pigment and admixture quantities for each layer, with a dated version whenever either mix is revised.

Press run and mould log

Log runs by press, mould, shape and operator with pallet counts and rejects, and note vibration time, mould wear and liner replacement.

Curing and pallet tracking

Place each pallet in the curing yard with its press date and colour lot, and show the days it has cured before the packers may strap it.

Strength and absorption results

Attach compressive strength, thickness and water absorption results to the run sampled, with the test date, the lab technician and the standard followed.

Project orders by square metre

Quote and deliver by square metre, adding kerbstones and edge pieces, and show the quantity delivered against the project total on one sheet.

Before you talk to a supplier

A requirements checklist for paver manufacturers.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for paver manufacturers.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Paver Manufacturer Management Software

Zigzag and kerb catalogues, face and base mixes, oxide lots, press runs, curing pallets and square metre orders for paver manufacturers.

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Solutions inside

The business modules paver manufacturers use most.

Each one is also available on its own, or inside a system built for you.

Services

The services behind it.

Business Process Automation

Approvals, reminders, follow-ups and reports that run on their own instead of on someone remembering.

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Web and Mobile Application Development

Web and mobile apps for customers, field staff and dealers, built to work on ordinary phones.

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ERP, CRM and Business Software Implementation

One record of stock, orders, customers and accounts, set up so your team opens it every day.

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How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Our work

Software we have built and run.

We only name clients whose work is published. These are systems our team designed, built and supports.

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Common questions

Questions paver manufacturers ask before they call.

Can it quote in square metres and stock in pieces?

Yes. Each shape and thickness has its own pieces per square metre and per pallet. A project quote in area converts into whole pallets, and stock reduces by pieces as trucks load.

How does it help match a colour for a later order?

The pigment lot and face mix are recorded with each press run, and the run is tied to the delivery note. A top-up order can then be pressed from the same recipe and the same colour batch.

Does it cover kerbstones and other precast pieces?

Yes. Kerbstones, edge pieces and drain covers are set up as items with their own moulds and pack sizes, and they can sit on the same project order as the pavers.

What about outdoor colour testing?

Colour checks are noted against the run using your own method, such as a dry or wet comparison against a retained sample paver. Fields for a shade reference are added during set-up.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Related

Related industries.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements