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GullySystem
Manufacturing · Software for technical textile manufacturers

Tie every roll to its specification, line settings and test certificate.

Technical textile makers produce woven, knitted or nonwoven rolls for filtration, geotextile, automotive, medical and industrial use. Buyers order by specification, not by pattern. The product holds roll records, coating and lamination settings, test results and certificates in one place.

At a glance

Technical textiles are bought for what they do. Looks matter little. A geotextile must hold a tensile load, a filter cloth must pass a set air permeability, and a coated fabric must carry a stated coating weight. The roll carries those numbers. It is the unit of record.

Width, length, mass per square metre, test readings and the line settings that made the roll all belong to one record. The buyer may ask to see it, so a fashion mill’s records are not enough here.

How the work runs today

A customer sends a specification with target values and tolerances, and sometimes a named test method that the in-house lab does not yet run. The technical team checks which construction, polymer and coating can meet it, and a trial roll is made and tested. The buyer accepts. The specification is then frozen for repeat orders.

On the floor, yarn or fibre feeds the loom, knitting machine or needle punch line. A coating, laminating or heat setting line may follow, each with its own temperature, speed and pick-up settings that the operator adjusts by feel and by the last roll’s result. At the end of a roll the operator weighs and measures it, marks any defects on paper and wheels it to the lab. It waits there behind earlier rolls from other lines.

The test lab samples across the width and along the length. Rolls are slit to the ordered width. They are wound on cores, labelled and packed for the vehicle. The certificate is printed from lab values and goes with the packing list.

Where it breaks

What goes wrong for technical textile manufacturers without a proper system.

Specifications live in the buyer’s email

Target values, tolerances and test methods are attached to a message. The line operator and the lab each work from a different copy.

Line settings are not tied to the roll

Needle density, oven temperature, coating pick-up and line speed are noted on a sheet by the machine, and the sheet is replaced each shift. When a roll fails, the settings are gone.

Test certificates are rebuilt by hand

The lab keeps readings in a notebook or a spreadsheet, and each certificate is typed again for the buyer. One mistyped value then sits on a printed document that the customer files for years.

Slitting leaves odd rolls

Master rolls are cut to the ordered widths. Leftover narrow rolls and short ends are stacked in a corner, with no record to sell or reuse them.

A faulty roll has no batch behind it

A buyer rejects a roll of filter cloth because air passes through it unevenly. The factory cannot say which polymer lot, line run and operator produced it without opening three registers and asking the shift supervisor to recall the date.

What the software does

What we would build for technical textile manufacturers.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Customer specifications

Hold target values, tolerances and test methods per customer and product, with revisions dated and carried to each new order.

Roll register

Give each master and slit roll its own number, width, length and mass, and record defects marked at inspection.

Line settings by run

Save speed, temperature, needle density or coating pick-up for each run and link them to the rolls produced.

Lab readings and certificates

Record tensile, elongation, permeability, thickness and coating weight against the roll and print the certificate from those values.

Slitting and offcut stock

Plan slit widths from master rolls, record remnants and offcuts, and offer them back to sales as stock.

Fibre and polymer lots

Book in polymer, fibre and yarn lot by lot, and tie every lot to the rolls it fed so a complaint has somewhere to start.

Before you talk to a supplier

A requirements checklist for technical textile manufacturers.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for technical textile manufacturers.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Technical Textile Manufacturer Management Software

Customer specifications, roll records, line settings, lab readings, certificates, slitting offcuts and roll packing for technical textile makers.

See the product
Solutions inside

The business modules technical textile manufacturers use most.

Each one is also available on its own, or inside a system built for you.

How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions technical textile manufacturers ask before they call.

Does it work for woven, knitted and nonwoven lines?

Yes. Each line has its own settings sheet and roll format. The roll register, lab readings and certificate work the same way across them.

Can the certificate be sent with every roll?

Yes. Values recorded in the lab print on the layout your buyer expects. Which readings and methods appear is agreed with your quality head.

Can machines feed readings in directly?

Where a gauge or line controller can export data, readings can be imported. Otherwise operators type them at the end of the roll.

Does it track offcuts and narrow rolls?

Yes. Slitting leaves remnants with a width and length, and they show in stock for sales to quote against.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Related

Related industries.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements