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GullySystem
Manufacturing · Software for uniform manufacturers

Make uniforms to the wearer list, the size run and the approved sample.

Uniform makers cut and stitch the same garment for a school, hospital, hotel or security firm, in sizes taken from a wearer list. Orders come back each term or intake. The software holds size runs, approved samples, logo work and packing by wearer.

At a glance

A uniform order starts with people, not with a style. The buyer supplies a list of wearers and sizes, and the maker turns it into a cutting plan for shirts, trousers, skirts, tunics or jackets in the approved fabric and colour.

Orders repeat. Schools reorder every term, hospitals add staff in batches, and a security firm replaces worn sets. Each repeat must match the first approved garment, down to the badge position, the pocket depth, the thread colour and the shade of the fabric. Buyers notice.

How the work runs today

The sales team takes the buyer’s wearer list, checks it against the size chart and quotes by garment. A pattern master makes the sample. The buyer signs it off. That signed sample then governs every bulk lot after it.

Fabric is received and shade-checked before the cutting room lays it up by size ratio. Bundles move to the stitching lines, where each operator handles one operation and a checker passes or returns the piece. Embroidery, name tapes and badge sewing come late in the route, so a wrong logo is costly.

Finished garments are pressed, tagged and packed. Many buyers want a polybag per wearer with the name and size marked, and a carton list by class or department. Short sizes are made up in a small second lot, and the delivery note must say so, otherwise the accounts clerk invoices the full order and the school disputes it.

Where it breaks

What goes wrong for uniform manufacturers without a proper system.

Wearer lists change after cutting

A school sends corrected sizes once the fabric is already cut. Part of the order is then made twice, and nobody notes which bundles were replaced.

The approved sample is not on file

The signed sample hangs on a rail or sits in a cupboard. Months later a repeat order is stitched to a memory of it, and the buyer sees a different collar.

Size ratios are decided by hand

The cutting master turns a wearer list into a size ratio on paper. A mistake shows up as a pile of one size and a shortage of another.

Logo and name work fails late

Embroidery, badges and name tapes are added near the end of the route. A wrong thread colour or position is found at packing.

Packing by wearer is manual

Buyers want each set bagged under a name. Packers go by photocopied lists, and a set that was never bagged shows up as a gap on the buyer’s table.

What the software does

What we would build for uniform manufacturers.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Wearer lists and size runs

Load the buyer’s wearer list, check sizes against the size chart and turn it into a size ratio for cutting.

Approved sample register

File each signed sample with measurements, trims, shade card and photographs, and a repeat order can begin from the identical garment.

Cutting plan and bundles

Lay out the fabric by size ratio, record the lay length and cut quantity, and tag bundles that move to the lines.

Stitching line and checking

Track bundles through operations, with pieces passed, returned for rework or rejected at the checker’s table.

Logo, badge and name work

Link embroidery, badges and name tapes to the garment and wearer, with thread colour and position taken from the approved sample.

Packing by wearer and carton

Label every set bag with the wearer, fill cartons class by class or department by department, and print the carton contents for the school or office.

Before you talk to a supplier

A requirements checklist for uniform manufacturers.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for uniform manufacturers.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Uniform Manufacturer Management Software

Wearer lists, size runs, approved samples, cutting bundles, stitching line checks, logo work and packing by wearer for uniform makers.

See the product
Solutions inside

The business modules uniform manufacturers use most.

Each one is also available on its own, or inside a system built for you.

How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions uniform manufacturers ask before they call.

Can it handle a buyer who orders every term?

Yes. A repeat order is started from the earlier one, so the approved sample, trims and size chart are copied forward. Only the new wearers and quantities need to be keyed.

What if a school sends sizes late?

The wearer list is versioned. A revised list shows what changed against the cut quantity, so the cutting master sees which sizes need a small extra lay.

We make school and corporate uniforms. Do we need two setups?

No. Both use wearer lists, size runs and sample approval. The garment types, trims and packing rules are different entries in the same product.

Can it work out the cost of a garment?

It can show a cost per piece from what was used. It records fabric used, trims issued and operator output against each garment, and your pricing method is entered during implementation.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Related

Related industries.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements