Skip to main content
GullySystem
Manufacturing · Software for five-axis machining shops

Hold the model, simulation, workholding and proof run behind every five-axis part.

Five-axis machining shops cut impellers, blades, implants, mould inserts and complex aerospace brackets in one or two setups on tilting-table or head machines. The software keeps the CAD model revision, the simulated programme, the zero-point fixture, the probing result and the inspection report together, with programmer hours and spindle hours costed per part.

At a glance

Five-axis work is expensive before the first chip is cut. A programmer may spend days on toolpaths, a collision check and a post-processor setting, and a single mistake can damage a spindle or a trunnion. The proof of that effort is usually a folder of files and a message thread. Nobody can audit it.

Management software for five-axis shops treats programming as work that is quoted, tracked and billed. One complex part can be followed from model revision to the inspection report, which shows exactly where programme history is lost.

How the work runs today

A buyer sends a model, often a surface or a thin-wall form, with tight profile tolerances and a note about material, such as titanium, Inconel or aluminium forging. The estimator judges the programming effort, the cutter stick-out, the number of setups and the inspection method, and quotes a price that includes programming and proving.

The programmer builds the toolpath in CAM, runs a simulation against the machine model, and passes the file through the post-processor. A setter fits the part on a zero-point plate, probes the datums and cuts slowly on a first piece, sometimes in wax or aluminium before the real stock. Inspection follows on a CMM, and a scan against the model may be sent to the buyer.

Where it breaks

What goes wrong for five-axis machining shops without a proper system.

Programming effort is invisible

A programmer’s week on a turbine blade is not on the quote or the job. The next similar part is priced without it. That is a quiet loss.

Simulation and posted code drift apart

The checked simulation is one file and the posted code another. After a change to the post-processor, the machine runs something that was never simulated. Nobody notices.

Model revisions arrive by email

A buyer revises the surface, and the new model is saved beside the old. The shop machines to a stale file for a day.

Valuable stock is wasted on first pieces

Titanium forgings are expensive. A trial on the real part with a wrong tool length ruins the blank. The cost has no owner.

Machine geometry checks go unrecorded

Table centre and tilt calibration are checked, but nobody writes down when. A drift in accuracy is found at the CMM, after the cut.

What the software does

What we would build for five-axis machining shops.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Model and revision register

Each customer model and drawing is stored with its revision history, and the programmer, setter and CMM operator all open the one current version. No one cuts to a stale file.

Programme, simulation and post record

Keep each toolpath with its simulation result, post-processor version and approver, and flag code that changed after proving.

Zero-point and workholding records

Record the plate, clamps and datum scheme for each part, plus the tool stick-out and the probing routine used.

Programmer and spindle hours

Log time spent on CAM, simulation, proving and cutting, and compare the total with what was quoted. The gap is visible.

Proof pieces and stock use

Track wax, aluminium or low-cost proof runs and the blanks consumed, so first-piece risk becomes a cost line.

Scan and CMM results

Attach the CMM report or scan comparison to the lot, with deviations noted against the surface or feature.

Machine calibration log

Schedule rotary and tilt axis checks, record results and block jobs when a check is overdue. Skipped checks cannot hide.

Before you talk to a supplier

A requirements checklist for five-axis machining shops.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for five-axis machining shops.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Five-axis Machining Shop Management Software

STEP revisions, collision-check and post-processor records, fixtures, proof blanks, CAM days, CMM colour maps and trunnion calibration for five-axis shops.

See the product
Solutions inside

The business modules five-axis machining shops use most.

Each one is also available on its own, or inside a system built for you.

How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions five-axis machining shops ask before they call.

Does the software run simulation or collision checks?

No. Those stay in your CAM and simulation tools. The record stores the simulation result and the file version, and ties both to the programme that reached the machine.

Can programming time be quoted separately?

Yes. Quotes carry a programming line with hours and a rate, and the actual hours are logged so the next estimate has a basis.

We machine implants and aerospace parts with strict traceability. Does it help?

It holds lot, material and inspection records against each part. Which approvals and rules apply to an implant or a flight part is agreed with your quality and regulatory people.

Is it too heavy for a small five-axis shop?

A shop with one machine and a handful of parts may find a spreadsheet enough. The records pay back when programmes are reused and models keep changing. Start small.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Related

Related industries.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements