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GullySystem
Industry category · CNC Machining & Precision Engineering

Carry each drawing, programme and inspection result with the job from quote to delivery.

Turning, milling, vertical machining centre, five-axis, grinding and wire EDM shops, tool rooms and component makers all cut metal to a drawing and prove it with a measurement. Here the quote, the route, the programme revision and the inspection report sit on one job record.

At a glance

Precision shops differ in what sits on the machine bed. A turning shop feeds bar through a lathe spindle, a milling shop clamps a block in a vice, and a five-axis shop spends hours on one fixture and one probing routine. Grinding and wire EDM shops finish what the cutting machines leave behind. Each still starts from a drawing and ends with a part that must measure to it. Short runs are common. A shop that runs repeat work, mixed batches, one-off tooling and urgent rework on the same machines needs records that follow each job separately.

The job record is the thread. It holds the drawing revision, the material and its mill certificate, the CAM programme, the tooling list, the setup sheet and the first-off report. When any one of these sits in a different folder, the operator may run an older programme on a newer drawing. That is the failure these shops fear most.

Tool rooms and jig and fixture makers work one-off, so their cost is mostly hours at the bench and on the jig borer. Precision component makers run repeat batches, so their cost is mostly cycle time and scrap. Both need machine time, tool life and inspection counted against the job that used them. A wrong revision scraps the part.

9 trades in this group
The trades

Software for each kind of cNC Machining & Precision Engineering business.

CNC turning shops

CNC turning shops cut shafts, bushes and fittings from bar on Fanuc-controlled lathes and sliding-head turning centres, in batches that return month after month. The software holds drawing revision, collet or soft jaw set, tool offsets, first-off approval and cycle time against each component, with bar heat numbers and plating vendors attached.

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CNC milling shops

CNC milling shops cut prismatic parts from plate, block and casting on vertical and horizontal mills, usually in two or three operations per part. The software records the programme revision, vise or fixture, work offsets, tool list and inspection result against each operation, and follows parts to deburring, anodising and delivery.

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VMC machining shops

VMC machining shops put castings, forgings and plate through vertical machining centres with automatic tool changers, often several parts to a fixture. The software loads the spindle, lists the holders each programme needs in the magazine, and follows batch quantities, probing results and rejects to the finished lot.

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Five-axis machining shops

Five-axis machining shops cut impellers, blades, implants, mould inserts and complex aerospace brackets in one or two setups on tilting-table or head machines. The software keeps the CAD model revision, the simulated programme, the zero-point fixture, the probing result and the inspection report together, with programmer hours and spindle hours costed per part.

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Precision grinding shops

Customers judge a grinding shop by microns, so readings taken at the machine carry as much weight as the metal. Gauges matter. The software for precision grinding shops holds the drawing revision, the stock left on each blank, the wheel used and the gauge readings against every job. Outside processes and customer lots are tracked beside them, and the delivery note is built from what was actually passed.

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Wire EDM shops

Wire EDM shops cut hardened D2 and carbide that no milling cutter will touch, and customers judge the result by profile, taper and recast layer. The software for wire EDM shops holds the cut programme, brass spool, skim passes and measured tolerance against each job. Machine hours, fixtures and outside steps such as vacuum hardening follow the same record.

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Precision component manufacturers

Precision component manufacturers run CNC lathes, Swiss-type turning centres, machining centres and centreless grinders on small parts, each held to a drawing and a tolerance in short runs for many buyers. Revisions, setup sheets, CMM printouts and plating dispatch notes sit in separate files. The software keeps a batch, its stages and its rejections together. Gauge calibration dates and buyer rejection registers are custom work.

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Tool rooms

Tool rooms build and repair press tools, progressive dies, injection moulds and gauges for manufacturers, working from a part model through jig boring, wire EDM, sinker erosion and surface grinding. Bench fitting and spotting come last. The software tracks each tool as a project with stage hours, D2 and H13 tool steel lots, catalogue standard parts, trial shots, modifications and the spares that stay behind.

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Jig and fixture makers

Jig and fixture makers build milling workholding, drilling jigs, welding fixtures and checking gauges around a customer’s component, and each goes stale the day the part drawing moves. Here the component revision, fixture design, locators, clamps, hardened bushes, proving readings, buyer sign-off and each later modification stay on one record.

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What they share

Where these businesses lose time and money.

Drawing and programme revisions drift apart

A customer issues revision C while the controller still holds a programme cut for revision B. Nobody sees the mismatch until the part is on the granite surface plate.

Quotes are priced from memory

Setup time, cycle time, insert wear and outside heat treatment are guessed from earlier jobs. Estimate and real hours are never compared, so the next quote repeats the error.

Machine hours are booked by hand

Lathes, machining centres, grinders and wire machines are loaded on a whiteboard. Breakdowns, waiting for bar stock and unplanned setups never reach the schedule.

Inspection data stays on paper

First-off sheets, CMM printouts and micrometer readings are filed by the quality desk. A customer asking for the report on last year’s batch waits while someone searches the cabinet.

Material and tooling stock is counted late

Bar, plate, inserts, EDM wire and end mills are reordered when the shelf looks empty. Mill certificates go missing between stores and the job. The stores record trails the shelf.

What the software does

What we build across cNC Machining & Precision Engineering.

One record per job and per part

Link the enquiry, quote, drawing, revision, material lot and delivery to a single job. Repeat parts reopen the earlier record, with its programme and setup sheet attached.

Quote from the route

Build an estimate from the operations a part will pass through, with setup, cycle time, tooling, outside processing and margin shown line by line. Compare it with actual hours once the job closes.

Load machines against the calendar

Schedule turning centres, VMCs, five-axis cells, grinders and wire machines by operation, with downtime and maintenance blocked out. Planners see what is late before the customer does.

Tie programmes and fixtures to revisions

Store each CAM programme, offset list and vice or fixture layout against a drawing revision, and flag the job when a new revision arrives. Operators open the file that matches the part in hand.

Record inspection against the job

Capture first-off results, in-process checks and final measurements, with the gauge used and the person who signed. A certificate of conformance is printed from what was recorded.

Count tools, material and subcontract work

Track bar, plate, inserts and regrinds by lot. Follow parts sent out for heat treatment, anodising or plating until they return and are inspected.

Common questions

Questions cNC Machining & Precision Engineering businesses ask.

Is there a single product for all machining trades?

No. Turning, milling, VMC, five-axis, grinding, wire EDM, tool room and fixture work each get a product of their own. Precision component makers get a product built around their repeat batches and customers.

Can it read programmes or run machines directly?

It stores programmes against the job and revision, but it does not replace the CAM system or the controller. Whether cycle counts or spindle status can be read from a machine is settled per make and model, after we know the equipment.

Does it replace our measuring equipment software?

No. CMM and gauge software stay where they are. The job record holds the results, the report and the sign-off, and can attach the files your quality desk already produces.

Can a customer’s quality system requirements be met?

It records what an auditor may ask for, such as material certificates, inspection results and revision history, against each job. Certification itself stays between you and your customer or the auditing body.

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