Follow each drawing revision, setup, inspection reading and job work challan through one batch record.
Precision component manufacturers turn, mill, grind and finish small parts to a drawing and a tolerance, often in short runs for many buyers. Drawing revisions, setup sheets, inspection readings and subcontract challans usually sit in separate files. Our manufacturing production software keeps a batch, its stages and its rejections together. The gaps around it, such as gauge calibration dates and buyer rejection registers, are added as custom work.
You make turned, milled, ground or sheet-metal parts to a drawing, with tolerances that a gauge or a CMM decides. Runs are short, buyers are many, and the same part returns in a new revision.
The shop floor knows how to make the part. What goes missing is the record around it: which revision, which setup, which readings, which lot of bar, and which job worker held it last.
An enquiry arrives with a drawing and a quantity. Someone costs the material, the machine hours and any outside process, a quotation goes back, and a purchase order follows with a delivery date for each lot.
A planner prints the router, the store issues bar or sheet, and the operator proves the first piece before the run starts. The inspector records readings at set intervals, and parts that fail go to rework or scrap.
Plating, heat treatment or anodising goes to a job worker on a challan. Finished lots are inspected, packed with a report where the buyer wants one, and sent with the invoice. A buyer’s rejection comes back later.
What goes wrong for precision component manufacturers without a proper system.
What we would build for precision component manufacturers.
Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.
A product already built for precision component manufacturers.
It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.
Manufacturing Production Management Software
Work orders, multi-level bill of materials, job cards by stage, raw material issue, rejections, subcontracted job work, dispatch and GST billing for manufacturers.
The business modules precision component manufacturers use most.
Each one is also available on its own, or inside a system built for you.
The services behind it.
ERP, CRM and Business Software Implementation
One record of stock, orders, customers and accounts, set up so your team opens it every day.
Learn moreCustom Software and Product Engineering
Software built around how your business actually runs, when nothing off the shelf fits without workarounds.
Learn moreData Migration and Moving Off Spreadsheets
Data migration and spreadsheet replacement covers auditing existing files, cleaning and deduplicating records, loading them into a new system and reconciling the result against known totals. A parallel run of both systems comes before cutover. The original files are kept as they were.
Learn moreData Engineering and Business Intelligence
Dashboards that answer the owner’s Monday questions without anyone building an Excel sheet first.
Learn moreWritten for precision component manufacturers.
Practical notes on running the business, not product marketing.
How the work runs from Bengaluru for your city.
- 1
The audit, by call
A screen-share and a look at the sheets, Tally reports and WhatsApp groups your team uses. No travel needed.
- 2
A written proposal
Scope, what we build first and the cost, agreed in writing before anything starts.
- 3
Build in short rounds
Working screens shared every few weeks. Your team tests them from your own office.
- 4
Go-live, in person when it helps
For data migration and training we can come to your city. Travel is agreed in advance.
- 5
Support online
Fixes, changes and hosting handled remotely by the same team that built it.
Software we have built and run.
We only name clients whose work is published. These are systems our team designed, built and supports.
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Read the case studyQuestions precision component manufacturers ask before they call.
Can machines send their counts to the system directly?
Not on its own. Operators mark the job card on a phone or a tablet. Reading a controller directly depends on the machine make, and it is quoted as separate work after we look at the machine.
Does it produce first article reports in a buyer’s format?
Not as a ready module. Readings and check results are saved against each lot. A report in the layout a buyer expects is custom work, agreed once you share a sample.
Will it work out the actual cost of a finished batch?
No. Costing sits at the quotation stage, where material, machine time and job work are priced. Material consumed, rejection and job work for each batch stay on record for your accountant.
Can the figures reach Tally?
Nothing posts into Tally by itself. Your accountant can read the figures inside GullySystem, and a file for the books is quoted separately once the ledger heads are fixed.
What happens in the free technology audit?
We look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough to start. You get a report ordered by priority, and there is no obligation to hire us afterwards.
How much will the software cost?
We don’t publish a price, because it depends on what the system has to do. The audit settles the scope, and the cost goes into a written proposal before any work starts.
Related industries.
- Apparel manufacturers
- Automotive component manufacturers
- Beverage manufacturers
- Chemical manufacturers
- CNC machining companies
- Electrical equipment manufacturers
- Food manufacturers
- Furniture manufacturers
- Household products manufacturers
- Lighting manufacturers
- Machinery manufacturers
- Metal fabricators
- Packaging manufacturers
- Personal care product manufacturers
- Plywood and timber dealers
Part of a wider group.
Tell us how your business runs today.
A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.
- No obligation
- A reply within one business day
- Your details stay private