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GullySystem
Manufacturing · Software for rice mills

Keep every paddy lot, milling yield and bag count on record per batch.

A rice mill takes in paddy, dries and parboils it where needed, husks and polishes it, grades the grain and bags it. The software holds the paddy lot and moisture, the milling yield, the broken share and the bag weights that went out against each order.

At a glance

Paddy arrives from farmers and agents at different moisture levels and grain types, and the price paid depends on the reading taken at the gate. A clerk takes it with a handheld meter and a sample tray, often with a queue of trucks waiting behind. What the mill earns depends on how much whole grain comes out of each tonne.

Intake and milling records for rice mills tie the two together. Each paddy lot is followed through drying, husking and polishing to the graded bags. Tell us how a lot moves from the weighbridge to the bag, and we start there.

How the work runs today

Trucks and carts bring paddy to the weighbridge, where moisture and foreign matter are checked before the price is agreed. The lot goes to the drying yard or the dryer, and parboiling plants soak, steam and dry it again. Pre-cleaners remove stones and chaff. Huskers split the hull from the grain, separators take out the brown rice, and polishers whiten it. Sorters then remove discoloured and broken kernels, and graders sort what remains by length into whole, head rice and brokens.

Bran, husk and broken grain go out as separate by-products, each to its own buyer at its own rate. Finished rice is filled into bags of fixed weight, stitched and stacked by variety and grade. Millers sell to wholesalers, retail brands and institutional buyers, often on credit. At month end the owner wants the yield, the broken share and the by-products for each lot. Without batch records, those figures are rough guesses.

Where it breaks

What goes wrong for rice mills without a proper system.

The gate price and the final yield are never compared

A lot is bought on a moisture reading. Nobody checks later whether that lot milled well or poorly. The next purchase repeats the mistake.

Parboiling and drying times are unrecorded

Soaking and steaming times differ between batches and between operators, and the dryer that follows can be set for a different final moisture each shift. When grain cracks, nobody can say which batch or operator caused it. It sells at a lower rate.

Broken share is only measured at the end

Head rice and brokens are separated, but the share is not tied to the paddy lot or the polisher setting. Adjusting the machine is guesswork. Polish is judged by eye.

By-products are not valued

Bran, husk and broken rice go to different buyers by weight on a slip. Their income is never set against the lot that produced them. The true return is hidden.

Bags are counted by stack

Variety, grade and bag weight are noted on chalk marks or a paper count. A short dispatch to a wholesaler is found only on arrival. The credit note follows.

What the software does

What we would build for rice mills.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Weighbridge and paddy intake

Weigh each load, record moisture and foreign matter, fix the price against the day’s rate and open a paddy lot.

Drying and parboiling log

Record soak, steam and dry times by batch, so cracked or discoloured grain can be set beside the process that made it. Operators see the cause.

Milling yield by lot

Log paddy in, husk, bran, head rice and brokens out for each run, and read the yield of every lot and variety.

Grading and bag filling

Record grades by length, bag weights and counts per variety, and stack positions in the warehouse.

By-product sales

Book bran, husk and broken rice sales by weight and buyer, and credit their value to the lot.

Dispatch and receivables

Take rice orders by variety and grade, print the loading slip and follow the balance owed by each wholesaler.

Before you talk to a supplier

A requirements checklist for rice mills.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for rice mills.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Rice Mill Management Software

Paddy intake and moisture, parboiling, milling yield, broken percentage, by-products, bag counts and wholesale rice dispatch for rice mills.

See the product
Solutions inside

The business modules rice mills use most.

Each one is also available on its own, or inside a system built for you.

How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions rice mills ask before they call.

Can it work out milling yield by paddy lot?

Yes. Paddy weight in and husk, bran, head rice and brokens out are logged for each run, along with the machine and the setting that the operator chose that morning. The yield of a lot, a variety or a supplier can be read afterwards, and it can be set against the price paid at the gate.

Does it handle parboiled and raw rice?

Yes. A parboiled run records soaking, steaming and drying times, while a raw run skips those steps. Both end in the same grading and bagging records.

Can it record paddy bought on credit from agents?

Yes. Each load is priced from its reading, and what remains to be paid to a farmer or agent is shown with the lot. Payment terms are set with you.

Will a small huller need it?

A single huller taking local paddy for custom milling may find a register enough. A mill with a polisher, graders and several buyers gains from batch records.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Related

Related industries.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements