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GullySystem
Manufacturing · Agricultural Implement Manufacturer Management Software

Dealer bookings, cutting lists, quench lots and serials for implement makers.

Follow dealer bookings by model and working width, plate and tube cutting lists, frame welding, quenched wear part batches, blasting, paint, assembly and spares on one screen. Each plough, tiller or seed drill carries a serial and the lots of share points, discs or tines fitted to it. Planners see season demand against units built.

  • Models, working widths, tine and disc counts and parts bills entered as your planners work them, with each option kept as its own line
  • Open dealer orders, plate and tube stock and spare boots and blades migrated
  • Bills and price lists edited on request

Plough, harrow, cultivator, tiller and seed drill makers get dealer bookings, cutting lists, welding stages, quench lots, assembly and spares in GullySystem. A serial opens to its frame, its fitted parts and the lots those parts came from, and dealers get the answer on screen.

Where it breaks today

What goes wrong before the software.

Bookings arrive in uneven forms

Dealers ask by phone, visit and message for the same implement in different widths, and totals are built by hand before a cutting run. The count is soon wrong.

Plate and tube sizes live in one head

Only one supervisor knows the harrow frame sizes. When that supervisor is away, the wrong plate thickness is cut, the mouldboard blanks come out short and the offcuts go uncounted.

Wear part lots are not linked to machines

Boron steel ploughshares, share points, discs and sweeps are quenched and tempered in batches, and a soft or blunt lot cannot be followed to the implements that carry it. The dealer hears it from the farmer first.

Stock of spares is mixed with raw material

Boots, blades, bearings and cotter pins sit beside plate and tube on the same rack, so in peak season a dealer’s call cannot be answered with a count.

Units are built early without a plan

To keep the welders busy, frames are made ahead of any plan, and some models sit unsold in the yard while a popular working width runs out.

Paint and assembly steps are not signed

A unit leaves with the linkage pins unchecked, the top link slot unmarked and the working depth unset. Nobody can show who signed the unit off.

How it runs

How the work flows through it, step by step.

  1. 1

    Booking

    A dealer orders by model, working width and month, the advance received is noted, and the line joins the season plan beside last year’s sales. Nothing is retyped.

  2. 2

    Cutting

    Plate and tube lists release to the shop, bandsaw, plasma and flame cutting are recorded against the frame, and offcuts return to stock by thickness.

  3. 3

    Welding

    Frames are welded and the linkage sleeves, clevis lugs and drawbar are fitted, and the supervisor signs the stage before anything goes to blasting.

  4. 4

    Wear parts

    Share points, discs and tines go for quenching, tempering or hardfacing with a carbide overlay, and the hardness readings are saved against the lot.

  5. 5

    Finish and fit

    Frames are blasted and painted. Assembly fits tines, discs, the driveline and gearbox, then greasing nipples, mudguards and dealer decals, and checks working depth, shear bolts and linkage pins before tagging.

  6. 6

    Dispatch

    Units are tagged with a serial and loaded against a packing list that also carries the dealer’s spares, so one load and one note reach the dealer.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Dealer bookings

Hold orders by dealer, model, working width and month, with advances and balance, and see season totals against units built for each plough, tiller or seed drill.

Season build plan

Compare bookings with last year’s sales to decide how many units of each model and width to make for stock. Mark units reserved for named dealers.

Implement parts bills

Keep the bill for each model, covering plate, tube, shanks, landside plates, tines, discs, gearbox, fluted seed roller, furrow openers, cotter pins and paint. Revise it whenever a design changes.

Cutting lists

Generate plate, tube and flat lists from the bill and quantity of frames, and record the offcuts that return to stock by thickness.

Frame welding stages

Track bending, welding, clevis and sleeve fitting for each frame, with the supervisor’s sign-off for the stage, so paint only receives signed frames.

Wear part batches

Enter quench and temper lots with hardness readings and any hardfacing done outside, and tie each lot to the serials that got its parts.

Depth and pin checks

Log working depth, shear bolt and linkage pin checks before a serial is tagged, and block the tag until they pass. Blasting, primer and enamel steps are recorded the same way.

Spares counter

Keep wear parts and spares as their own stock with dealer prices, apart from plate and tube, and raise an order while the dealer is still on the phone.

Dispatch and dealer dues

Print packing lists for loads that mix whole implements and spares, and track each dealer’s balance and advance against the booking.

Subcontracted hardfacing

Send parts out for hardfacing or heat treatment, track their return, and file the process note against the lot, so the next hardness question has an answer.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Order Management

    A dealer’s booking is held by model, width and delivery month, with advances, so season demand is visible before the cutting run.

  • Bill of Materials

    Each implement lists plate, tube, tines, discs, gearbox and pins, and a design revision applies only to frames not yet cut.

  • Production Planning

    Planners set units to build for stock against booked demand, so the yard fills with the models dealers will actually order.

  • Work Order Management

    A frame passes bending, welding and sleeve fitting in order, and the supervisor signs each stage before it goes to blasting and paint.

  • Batch and Serial Tracking

    Each quench lot of share points, discs or sweeps is linked to the serials of the implements fitted with it, with the dealer listed.

  • Job Work Management

    Parts sent for outside hardfacing leave on a process order and return with a note filed against the lot and a hardness reading.

  • Stock Tracking and Alerts

    Spares such as boots and blades alert the store when they fall below the level set for the season, so peak calls find stock.

  • Dealer and Distributor Portal

    Dealers see their bookings, dispatches and balance, so fewer calls come in during the sowing rush from people asking where a load is.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For planners

Turn bookings into a season build plan and cutting lists, and watch the yard for unsold seedbed tillers and ridgers of a width no dealer has asked for.

For fabrication supervisors

Release cutting lists, record welding stages, and see which frames wait for the blasting bay, the primer coat or the paint line.

For heat-treatment operators

Enter quench lot numbers, temper settings and hardness readings for share points, discs and sweeps, and see which implements already carry that lot.

For assembly staff

Check depth, shear bolts and linkage pins. Tag the unit with its serial.

For spares and dealer sales

Quote wear parts. Take dealer calls and raise dispatch notes, even when one load carries whole machines, boots, blades and a crate of cotter pins.

Reports

The numbers the owner asks for.

  • Dealer bookings against units built by model
  • Frames at each welding, blasting and paint stage
  • Quench lots, temper settings and hardness readings
  • Spares stock against reorder level
  • Offcuts returned to stock by thickness
  • Season sales by dealer and width
  • Units in the yard unsold, by model and width
Good fit

Who this is built for.

  • Makers of ploughs, subsoilers and disc harrows
  • Builders of rotary tillers, cultivators and ridgers
  • Makers of seed drills, planters and fertiliser spreaders
  • Fabricators of trailed sprayers and tipping trailers
  • Wear part suppliers to implement makers
Honest answer

When it is not the right choice.

  • A dealer who only resells tillers and ploughs built elsewhere, and cuts no plate of their own, needs the wholesale ordering product instead.
  • A tractor assembler may prefer Auto Manufacturer Management Software.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Model and width list

Implements, working widths, tine and disc counts and options are loaded as your planners quote them, so a dealer’s order never needs a second translation.

Cutting rules

Plate, tube and flat sizes are tied to each model, with bend allowances and offcut rules set up and checked by your shop supervisors before the first cutting run.

Hardness limits

Hardness limits for share points, discs and sweeps are entered with your heat-treatment staff, so a reading outside the range is flagged against the lot.

Records migrated

Dealer lists, parts bills and spares stock are copied from your workbooks, and the serials already in the field keep their wear part lots wherever your records show them.

Messages and documents

Order confirmations and dispatch notes go by email. Short updates go on messaging.

Works alongside

  • Email
  • Accounting export
  • WhatsApp
  • SMS
  • Barcode and label printing
Common questions

Questions owners ask before a demo.

What goes into a season plan?

Bookings, advances and last year’s sales by model are shown together. Planners then decide how many units of each width to build for stock, from rotary tillers to seed drills.

Can a cutting list change with the quantity?

Yes. The list is calculated from the bill and the number of frames, in plate, tube and flat, so ten frames never reuse the list for six. A revision changes the next list.

Can a weak quench lot be found after sale?

Search the lot number and the system lists every serial that carries those share points, discs or sweeps, with the dealer for each.

Can machines and spares share one dispatch?

Yes. One packing list carries whole implements, boots, blades and wear parts to the same dealer, each with its own line against the dealer’s balance.

Does it track offcuts?

Yes. Plate and tube offcuts return to stock by thickness and length, so the next cutting list for a harrow frame can use them.

Can we reserve a unit for a dealer?

Yes. A built frame or finished unit can be tied to a booking, so the yard count never offers it to a second dealer.

What about outside hardfacing?

Parts go out on a process order with a return date, and the note on return, such as a carbide overlay, is attached to the wear part lot.

How is it priced?

Cost moves with the logins and the size of the stock and dealer lists, and we begin by setting up a tiller you build today. After that, the proposal gives the amount.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Agricultural Implement Manufacturer Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements