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GullySystem
Manufacturing · Software for injection moulding companies

Keep every mould, resin lot and shot count tied to the part it made.

An injection moulder runs presses against a mould list, a resin store and a customer schedule, and each of those records usually lives in a different place. The software for injection moulding companies links the mould, the press, the resin lot and the cycle time to every production run. Gauge checks, shot counts and delivery notes follow the same part number.

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At a glance

Everything starts at the mould. Cavities, cores and hot runner manifolds in hardened steel may be worth more than the machine holding them. They wear on every cycle. Yet the count is chalked on a whiteboard and the service date sits on a card in a drawer.

Software for moulders starts from the mould register and the press schedule, then builds resin, inspection and dispatch around them. Share your requirements, and one part is traced from enquiry to delivery note.

How the work runs today

A customer sends a part drawing and a yearly volume. You quote from shot weight, cavity count, target cycle time, runner waste and that week’s polypropylene or ABS price. After the order, a toolroom builds the tool or the customer ships one in. T1 trial shots follow. First-off samples are measured on a coordinate measuring machine before production is released.

On the floor, the planner matches each mould to a press by clamp tonnage and screw size. Resin dries in a desiccant hopper before it is fed. Each shift the operator logs shots, rejects, flash, sink marks and short shots. Finished parts go to heat-stake inserting, pad printing or ultrasonic welding. Then comes the carton, with a label and a delivery note.

Where it breaks

What goes wrong for injection moulding companies without a proper system.

Shot counts live on the press

The count is chalked beside the machine and the service date sits on another card. A tool runs well past its vent cleaning and ejector pin check before anybody looks.

Material history missing from the part

A customer returns brittle clips, yet the resin batch, the dryer log and the regrind share behind that run are nowhere to be found. The hunt begins in a paper folder.

Quoted cycle time drifts from actual

The quotation assumed a 24 second cycle. The press ran 31. The two numbers sit in different spreadsheets, so the gap in margin surfaces only at the annual stock count.

Mould changes eat the schedule

The planner juggles clamp tonnage, colour changes and tool availability from memory. A mould is called to a press that is too small, and the line stands while the crane swaps it.

Rejects have no cause attached

The count of flash, sink marks and splay is made as the shift closes. Nothing ties a defect to its cavity, its resin lot or the setter who adjusted the pack pressure.

What the software does

What we would build for injection moulding companies.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Mould register

Keep every tool with its cavity count, owner, rack position and running shot count, and set service points so the toolroom is warned before a worn core ruins a run.

Press schedule

Fit moulds to presses by clamp tonnage and shot size, plan colour and resin changeovers, and show the planner which press frees up next.

Resin and regrind records

Log each virgin lot, the masterbatch dosed, hours in the dryer and the regrind share, then connect the lot to every run that drew from it.

Shift production log

Setters note shots, good parts, rejects and stoppages from a tablet at the press, and the measured cycle is set against the quoted one.

Approval shots and checks during the run

Record shot weights, calliper readings and visual faults per cavity, then compare them with the tolerances printed on each customer’s drawing.

Secondary operations and dispatch

Send parts to insert loading, pad printing or ultrasonic welding, count them back in, then pack cartons with a label and a delivery note.

Before you talk to a supplier

A requirements checklist for injection moulding companies.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for injection moulding companies.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Injection Moulding Company Management Software

Part quotations, mould register, press schedules, resin lots, shot logs, inspection and delivery for injection moulding companies.

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Solutions inside

The business modules injection moulding companies use most.

Each one is also available on its own, or inside a system built for you.

Services

The services behind it.

Business Process Automation

Approvals, reminders, follow-ups and reports that run on their own instead of on someone remembering.

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IoT and Edge Computing

Machines, meters and sensors feeding the same system your office uses, even when the network drops.

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ERP, CRM and Business Software Implementation

One record of stock, orders, customers and accounts, set up so your team opens it every day.

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How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Our work

Software we have built and run.

We only name clients whose work is published. These are systems our team designed, built and supports.

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Common questions

Questions injection moulding companies ask before they call.

Can it read shot counts from the presses?

Operators enter counts each shift as standard. A direct feed from press controllers is possible on some models and is a scoped extra, reviewed in the first workshop.

Do we need it if the customer owns the moulds?

Yes. Customer-owned tools still need a register showing rack position, shot count and service dates, and the tool owner often asks to see it.

Can one part carry several resins and colours?

Yes. A part can name its base resin, masterbatch and permitted regrind, and each production run records the lots actually drawn from the silo or the box.

How is the cost for a moulding shop worked out?

Press count, user count and site count shape it. We run a sample part through the system on screen before anything is priced, and the offer reaches you in writing.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Related

Related industries.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements