Trace each plastic part from octabin lot and mould cavity to the packed carton, with its shift sheet.
Injection moulders, blow moulders, extruders, packaging makers and mould makers all turn pellets into parts, yet each runs a different press, blow head, die or tool. Orders, moulds, resin lots, shift output and rejects share one record, and each person sees only the screens the job needs.
Plastic trades share a start. Resin or compound arrives in bags, octabins or silos, is dried in a dehumidifier because nylon is hygroscopic, or blended with masterbatch, and is melted in a barrel. What comes out depends on the process. An injection moulder runs a tool on a press, a blow moulder forms bottles from a parison, and an extruder draws pipe, film or profile through a die.
A job carries its own records. These are the customer order, the mould or die number, the resin grade and lot, the press, the cycle settings and a shift log of shots, kilograms and rejects. Packaging makers add artwork versions and sealing jaw settings. Component makers add brass inserts, overmoulding and customer part numbers. Engineering plastics processors add dryer settings, hopper moisture checks and a certificate for each nylon, polycarbonate or halogen free lot, because wet pellets show up later as splay and brittle parts.
Mould makers sit one step earlier. Their output is the tool. They build and repair the cores, cavities, lifters and hot runner systems that the others run, so their work is quoted, spark eroded, trialled and handed over against drawings. Every trade ends in inspection, packing and dispatch, and each of those steps needs the lot, the tool and the shift written down before the goods leave the gate. A tool in repair stops orders. A mixed-up lot can do the same, once it is found after the cartons are packed and booked onto a truck.
Software for each kind of plastic Manufacturing business.
Injection moulding companies
An injection moulder runs presses against a mould list, a resin store and a customer schedule, and each of those records usually lives in a different place. The software for injection moulding companies links the mould, the press, the resin lot and the cycle time to every production run. Gauge checks, shot counts and delivery notes follow the same part number.
Learn moreBlow moulding companies
A blow moulder makes hollow containers from a parison or a preform, and the records that matter are wall thickness, container weight, neck finish and leak or drop results. The software ties each machine run to its bottle design, resin and masterbatch lot, test results and the pallets shipped to the filler.
Learn morePlastic extrusion companies
Pipe, profile and sheet lines turn pellets into metres, and the record that matters runs from compound lot through screw speed and melt pressure to the bundle tag. Each link is stored, so a complaint about one pipe length traces back to a resin lot, a die and a shift.
Learn morePlastic component manufacturers
A plastic component maker supplies housings, clips, bushes and gear covers to equipment builders, and each part number carries a drawing revision, a mould, a release schedule and a rejection history. The software for plastic component manufacturers links drawings, tooling, insert fitting, first-article approval, kit packing and customer returns. Each part is followed to the line.
Learn morePlastic packaging manufacturers
A flexible packaging converter blows or casts film from LDPE, BOPP or nylon, then prints it on a flexo or gravure press. Lamination, slitting and pouch forming follow. Every mother reel splits into child reels. The software records structure, artwork revision, cylinder, reel weights and trim edge at each stage, then ties them to the customer order and the pallet.
Learn moreEngineering plastics processors
An engineering plastics processor cuts and machines parts from nylon, acetal, PTFE, PEEK and similar stock shapes, and moulds technical grades for demanding duties. The software for engineering plastics processors records the grade, the material certificate, the stock shape and offcut, the machining routing and the inspection result, and ties them to each customer part.
Learn morePlastic mould makers
A mould maker sells one tool at a time. Each tool is a small project of plates, inserts, standard parts and many machine hours. This software keeps drawing, revision, build stages, outside processes and tryout results under the tool number.
Learn moreWhere these businesses lose time and money.
What we build across plastic Manufacturing.
Ready products that fit plastic Manufacturing.
Each one is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then. You are not paying to build the basics again.
Injection Moulding Company Management Software
Part quotations, mould register, press schedules, resin lots, shot logs, inspection and delivery for injection moulding companies.
Learn morePlastic Extrusion Company Management Software
Section designs, line run logs, compound and regrind stock, die records, dimensional checks and bundle dispatch for plastic extrusion companies.
Learn morePlastic Mould Maker Management Software
Mould quotations, design revisions, bills of materials, toolroom stages, outside processes, tryouts, maintenance history and milestone billing for plastic mould makers.
Learn moreThe services behind it.
Business Process Automation
Approvals, reminders, follow-ups and reports that run on their own instead of on someone remembering.
Learn moreERP, CRM and Business Software Implementation
One record of stock, orders, customers and accounts, set up so your team opens it every day.
Learn moreIoT and Edge Computing
Machines, meters and sensors feeding the same system your office uses, even when the network drops.
Learn moreData Migration and Moving Off Spreadsheets
Data migration and spreadsheet replacement covers auditing existing files, cleaning and deduplicating records, loading them into a new system and reconciling the loaded result against known totals. Both systems then run side by side before cutover. Originals stay untouched.
Learn moreData Engineering and Business Intelligence
Dashboards that answer the owner’s Monday questions without anyone building an Excel sheet first.
Learn moreWritten for plastic Manufacturing.
Practical notes on running the business, not product marketing.
How to trace a resin lot to every part it moulded
Step by step, link a resin lot from goods receipt through dryer, hopper and shift output to the shipped carton, so a recall query takes minutes.
Learn moreWhy scrap rate looks fine on paper but not on the floor
Regrind, purging, start up shots and late typed shift sheets hide true rejects in plastic moulding. See what to capture at the press to find them.
Learn moreMould maintenance schedule: shot counts, PM triggers and history
A template for mould maintenance: preventive triggers by shot count, repairs logged per cavity and a history file that replaces paper cards.
Learn moreHow to cost a plastic part when the tool and press are shared
Build a plastic part quote from cycle time, cavity count, machine hour rate, resin yield and tool amortisation instead of last year’s rate.
Learn moreQuestions plastic Manufacturing businesses ask.
Is there one product for every plastic process?
No. Each trade has its own page and product, because a toggle press, a blow line and a die with a haul-off produce different records. A shared base of orders, stock and quality is adapted to each process.
Can it read counts straight from the machines?
Not on its own. Reading shot counts, cycle times or kilograms from a press or extruder controller is scoped per machine once the make, model and interface are known. Until then, operators enter output at the line.
Can it show which resin lot went into a shipment?
Yes. Lots are recorded at receipt, issued to jobs and carried to the packed carton, with masterbatch and regrind ratios noted on the job. How far back the trace goes depends on how closely your floor records each blend, hopper load and regrind return.
Does it handle mould building as well as moulding?
Yes. Mould makers have their own product for quotes, tool drawings, spark erosion and milling stages, trials and handover. Moulders see tools out for repair.
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