Skip to main content
GullySystem
Industry category · Plastic Manufacturing

Trace each plastic part from octabin lot and mould cavity to the packed carton, with its shift sheet.

Injection moulders, blow moulders, extruders, packaging makers and mould makers all turn pellets into parts, yet each runs a different press, blow head, die or tool. Orders, moulds, resin lots, shift output and rejects share one record, and each person sees only the screens the job needs.

At a glance

Plastic trades share a start. Resin or compound arrives in bags, octabins or silos, is dried in a dehumidifier because nylon is hygroscopic, or blended with masterbatch, and is melted in a barrel. What comes out depends on the process. An injection moulder runs a tool on a press, a blow moulder forms bottles from a parison, and an extruder draws pipe, film or profile through a die.

A job carries its own records. These are the customer order, the mould or die number, the resin grade and lot, the press, the cycle settings and a shift log of shots, kilograms and rejects. Packaging makers add artwork versions and sealing jaw settings. Component makers add brass inserts, overmoulding and customer part numbers. Engineering plastics processors add dryer settings, hopper moisture checks and a certificate for each nylon, polycarbonate or halogen free lot, because wet pellets show up later as splay and brittle parts.

Mould makers sit one step earlier. Their output is the tool. They build and repair the cores, cavities, lifters and hot runner systems that the others run, so their work is quoted, spark eroded, trialled and handed over against drawings. Every trade ends in inspection, packing and dispatch, and each of those steps needs the lot, the tool and the shift written down before the goods leave the gate. A tool in repair stops orders. A mixed-up lot can do the same, once it is found after the cartons are packed and booked onto a truck.

7 trades in this group
The trades

Software for each kind of plastic Manufacturing business.

Injection moulding companies

An injection moulder runs presses against a mould list, a resin store and a customer schedule, and each of those records usually lives in a different place. The software for injection moulding companies links the mould, the press, the resin lot and the cycle time to every production run. Gauge checks, shot counts and delivery notes follow the same part number.

Learn more

Blow moulding companies

A blow moulder makes hollow containers from a parison or a preform, and the records that matter are wall thickness, container weight, neck finish and leak or drop results. The software ties each machine run to its bottle design, resin and masterbatch lot, test results and the pallets shipped to the filler.

Learn more

Plastic extrusion companies

Pipe, profile and sheet lines turn pellets into metres, and the record that matters runs from compound lot through screw speed and melt pressure to the bundle tag. Each link is stored, so a complaint about one pipe length traces back to a resin lot, a die and a shift.

Learn more

Plastic component manufacturers

A plastic component maker supplies housings, clips, bushes and gear covers to equipment builders, and each part number carries a drawing revision, a mould, a release schedule and a rejection history. The software for plastic component manufacturers links drawings, tooling, insert fitting, first-article approval, kit packing and customer returns. Each part is followed to the line.

Learn more

Plastic packaging manufacturers

A flexible packaging converter blows or casts film from LDPE, BOPP or nylon, then prints it on a flexo or gravure press. Lamination, slitting and pouch forming follow. Every mother reel splits into child reels. The software records structure, artwork revision, cylinder, reel weights and trim edge at each stage, then ties them to the customer order and the pallet.

Learn more

Engineering plastics processors

An engineering plastics processor cuts and machines parts from nylon, acetal, PTFE, PEEK and similar stock shapes, and moulds technical grades for demanding duties. The software for engineering plastics processors records the grade, the material certificate, the stock shape and offcut, the machining routing and the inspection result, and ties them to each customer part.

Learn more

Plastic mould makers

A mould maker sells one tool at a time. Each tool is a small project of plates, inserts, standard parts and many machine hours. This software keeps drawing, revision, build stages, outside processes and tryout results under the tool number.

Learn more
What they share

Where these businesses lose time and money.

Material lots lose their link to the job

Resin, masterbatch and regrind leave stores, meet at the hopper loader and go into a press or extruder in ratios the setter chose on the day. Nobody can later name the octabin behind a shipment. A black-speck complaint means a hunt through shift sheets.

Mould and die histories live on paper

A mould carries a shot count, a cavity count, a polish date, a bubbler clean-out and a repair history, while blow heads and extrusion dies wear alike. Maintenance dates pass without a warning. A worn tool keeps running until flash or short shots appear at inspection, and by then the shift has already filled several cartons.

Shift output is typed in late

Operators note shots, gross weight and rejects on a clipboard, and supervisors copy the figures into a sheet after the shift closes. Sprue, runner, sharkskin and start-up scrap reasons are lost. Job cost is guessed, not read.

Colour, grade and print versions get mixed

A housing may be moulded in three colours and two grades of nylon, one of them talc filled, and a bottle or bag may carry several artwork revisions with different Pantone references. Only the customer finds the wrong one.

Quotes ignore what the tool and press really cost

Cycle time, cavity count, tool life, degating, unscrewing caps, assembly and packing all shape the price, but they sit in separate sheets and the quote rarely matches the job. Margin leaks out unseen.

What the software does

What we build across plastic Manufacturing.

Plan jobs against presses, lines and tools

Schedule each order on a press whose tonnage and tiebar spacing fit the tool, and flag the clash when one mould is wanted on two presses. Planners see what waits, and why.

Link every lot to every shipment

Record resin and masterbatch receipts with lot numbers, melt flow figures and supplier certificates, issue them to jobs, and carry the lot forward to the packed carton. A complaint can reach the octabin, the silo or the regrind bin.

Log shots, weight and rejects by shift

Operators enter shots, kilograms and scrap reasons such as flash, dieseling burn, short shot or sink mark at the press, and supervisors watch the shift total build. Each job shows resin used against plan.

Give every tool its own history

Hold shot counts, polish dates, lifter and stripper plate repairs, trial reports and the rack location for each mould and die, and raise maintenance at a set count. Mould makers see their own tools.

Control inspection and release

Record first-off approval, in-process checks, ovality readings, pinhole or warpage notes and final inspection against the job, then hold a failed lot until the right role signs. Release carries a name.

Price from cycle, weight and secondary work

Build quotes from cycle time, part weight, resin rate, tool charge, degating and packing, then compare the finished job with the quote so the next price starts from fact.

Common questions

Questions plastic Manufacturing businesses ask.

Is there one product for every plastic process?

No. Each trade has its own page and product, because a toggle press, a blow line and a die with a haul-off produce different records. A shared base of orders, stock and quality is adapted to each process.

Can it read counts straight from the machines?

Not on its own. Reading shot counts, cycle times or kilograms from a press or extruder controller is scoped per machine once the make, model and interface are known. Until then, operators enter output at the line.

Can it show which resin lot went into a shipment?

Yes. Lots are recorded at receipt, issued to jobs and carried to the packed carton, with masterbatch and regrind ratios noted on the job. How far back the trace goes depends on how closely your floor records each blend, hopper load and regrind return.

Does it handle mould building as well as moulding?

Yes. Mould makers have their own product for quotes, tool drawings, spark erosion and milling stages, trials and handover. Moulders see tools out for repair.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements