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GullySystem
Manufacturing · Software for rubber moulding companies

Track each rubber compound batch, press cure and cavity through to the finished part.

Rubber moulding companies mix compound, cut preforms and cure parts in heated presses, so a good part depends on the batch, the mould and the cure. The rubber moulding company software holds compound batches with rheometer and hardness results, mould and cavity records, press cure settings and trimming outcomes against each work order. Tool life, scrap by cause and customer part approvals sit beside them.

At a glance

A rubber moulding shop makes bushes, grommets, bellows, mounts and bonded rubber-to-metal parts. Raw rubber and fillers are mixed into compound on a mill or an internal mixer. Strips or preforms are cut to weight, loaded into a heated mould and cured under pressure. What decides quality is the mix that went in, the cavity that shaped it and how long it sat under heat and pressure.

Software for rubber moulding companies keeps that chain on one record. Mixing staff see which batches passed the rheometer. Press operators see cure time and temperature for each mould. Trimmers see the flash limit. Quality staff see which cavity made a part. Customers ask for exactly this when a batch fails in service. The chain is short but easy to break.

How the work runs today

Drawings arrive with a compound grade, a hardness range and tolerances, and the buyer usually wants a first-off sample signed before any volume run begins. Cure is where rubber becomes a part. The shop quotes from compound cost per kilogram, preform weight, cure time per shot and the number of cavities in the mould. The planner books the mould on a compression, transfer or injection press and checks the compound stock.

Mixing produces batches that are tested on a rheometer for cure curve and on a durometer for Shore hardness. Operators weigh preforms, load the cavities and open the press when the timer ends. Flash is trimmed by hand, by tumbling or by freezing and blasting, and post-cure ovens follow for some compounds before inspectors check dimensions and surface faults. Parts go out with a batch number on the bag.

Where it breaks

What goes wrong for rubber moulding companies without a proper system.

Compound batches and parts are separate worlds

The mixing room keeps batch sheets and the press operator keeps a shot count, so a rejected bag of bushes has no batch behind it.

Cure settings are chalked on the press

Time and temperature for each mould are written on a tag or in the operator’s head. A new operator runs a different cure and the parts come out under-cured or burnt.

Cavity faults hide in the mix

A damaged cavity makes bad parts in every shot, yet the output from all cavities goes into one bin, so rejects are counted and the cavity behind them is not. Cavities wear out quietly.

Preform weight drifts

Strips are cut by hand or on a cutter and weighed on a bench scale. Too light gives short fills. Too heavy gives flash, extra trimming and wasted compound.

First-off approvals are lost

The buyer’s signed sample and its measurements go into a drawer. A later run is judged against memory rather than the approved piece.

What the software does

What we would build for rubber moulding companies.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Compound batches and test results

Record each mix with its recipe, rheometer curve, hardness and specific gravity, and mark the batch as released or held.

Mould and cavity register

Hold each mould with its cavity count, press fit, shot history, repairs and the date it was last cleaned.

Press cure settings

Keep cure time, temperature and pressure per mould and compound, and show them on the operator’s screen at the press.

Preform and shot records

Log preform weight, shots and good parts per cavity for each run, with scrap sorted by cause.

Trimming and post-cure

Follow parts through deflashing and post-cure ovens with loads, times and the inspector’s release.

First-off and part approvals

File each approved sample with its measurements and the buyer’s sign-off, so later runs are checked against it.

Bags, labels and delivery

Parts are counted into bags marked with part number, batch and date, and the buyer’s certificate goes out with the delivery.

Before you talk to a supplier

A requirements checklist for rubber moulding companies.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for rubber moulding companies.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Rubber Moulding Company Management Software

Compound batches, rheometer and hardness results, mould and cavity register, press cure settings, trimming, post-cure and approved samples for rubber moulding companies.

See the product
Solutions inside

The business modules rubber moulding companies use most.

Each one is also available on its own, or inside a system built for you.

How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions rubber moulding companies ask before they call.

Can a bag of parts be traced to its compound batch?

Yes. Each run records the compound batch loaded, the mould, the cavity count and the press. The bag label carries a batch number that opens the rheometer and hardness results for that mix.

Can cure settings be held per mould?

Yes. Cure time, temperature and pressure are kept against each mould and compound, then shown to the operator at the press. Changes need a supervisor’s entry, so the history is not rewritten.

Does it show which cavity made a bad part?

Where parts are kept by cavity, yes. Operators log rejects against cavity numbers, and the register shows a damaged cavity before it makes another bin of scrap.

How do we begin with moulds and compound recipes?

Your mould list, recipe sheets and open orders go in from existing files, and the mixing and press supervisors read them back before anything is live. A demo on sample bush and bonded parts comes before the proposal.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Related

Related industries.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements