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GullySystem
Industry category · Rubber Products

Follow every rubber batch from mill mixing to vulcanisation, trimming and dispatch, with the mould it ran in.

Moulding shops, gasket and O-ring makers, hose plants, silicone component makers and belt manufacturers all turn a mixed compound into a cured part. The compound lot, the mould, the press cure and the customer order share one record, so any cured part can be followed back to its mix.

At a glance

Rubber trades share a starting point, the compound. It is milled to a recipe, issued to a press or an extruder, shaped, vulcanised and checked. Moulding shops run compression, transfer and injection presses, each with its own cavities, flash lines and cure times. Gasket and O-ring makers punch or mould small parts in large counts. Hose and conveyor belt plants build layered products on long lines.

Records travel with the batch. Each compound lot carries a mix date, a Shore A reading and a scorch-limited shelf life, because uncured rubber ages in the bin. Each cure carries a time, a platen temperature and a mould number, and silicone component makers add an oven post-cure. Belt and hose plants add braid, ply splicing and hydrostatic tests, and every one of those steps needs its own entry against the same job.

Customers ask for different proof. An automotive buyer may want a material certificate with every lot, and a mining customer orders a belt by length, ply count and cover grade. An oil-field buyer wants a hose proof-tested to a stated pressure. A seal buyer sends a drawing with an ISO 3601 tolerance class. Mould, batch and order must agree.

7 trades in this group
The trades

Software for each kind of rubber Products business.

Rubber moulding companies

Rubber moulding companies mix compound, cut preforms and cure parts in heated presses, so a good part depends on the batch, the mould and the cure. The rubber moulding company software holds compound batches with rheometer and hardness results, mould and cavity records, press cure settings and trimming outcomes against each work order. Tool life, scrap by cause and customer part approvals sit beside them.

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Industrial rubber parts manufacturers

Gaskets, bushes, diaphragms, grommets, O-rings and rubber-to-metal mounts are pressed in compression, transfer or injection moulds, cured, deflashed and checked against a gauge. Industrial rubber parts software ties each part number to the compound lot, rheometer result, preform weight, mould cavity, press and Shore A reading. Bonded parts also carry the insert and bond test.

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Rubber gasket manufacturers

Rubber gasket manufacturers cut flat gaskets from sheet, mould rings and extrude profiles that are spliced into frames. The rubber gasket manufacturer software holds each drawing and revision, the sheet material and thickness, the die or cutting program, nesting yield and offcuts against the order. Fluid compatibility notes, customer kits and delivery counts stay with the part number.

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Seal and O-ring manufacturers

Seal and O-ring manufacturers mould thousands of sizes in nitrile, fluorocarbon, silicone and other compounds, plus lip seals, wipers and hydraulic seals. The seal and O-ring manufacturer software holds size and compound masters, mould cavity records, cure dates, shelf-life rules and hardness results against each lot. Seal kits are built from the catalogue, and bags carry lot, size and cure date.

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Silicone component manufacturers

Silicone parts are moulded, trimmed, cured again and counted into clean bags. Silicone component software holds the material lot, the tool and cavity, the post-cure load and the hardness check against every part number, with the customer’s drawing revision beside them.

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Rubber hose manufacturers

A hose leaves the plant as a coil or a cut length that someone will pressurise on a machine. Rubber hose software links each length to the compound batch, the reinforcement used, the cure cycle and the pressure test on its tag. Assemblies, coupling fits and customer drawings stay on the same job.

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Conveyor belt manufacturers

A conveyor belt is built in plies, cured under a platen press one section at a time, and rolled onto a reel for site. Conveyor belt software ties each belt to its fabric or steel cord lot, its cover grade and thickness, and its adhesion and tensile results.

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What they share

Where these businesses lose time and money.

Compound lots are tracked on paper

Mill sheets, durometer readings and bin-life dates sit in a notebook beside the internal mixer, and when a part fails, finding the lot behind it means turning loose pages. Nothing links back to the mix.

Moulds and dies lose their history

Cavity counts, cleaning dates, vent repairs and shot counts are remembered by the press operator, so a worn mould keeps running until the rejects show it. Tools wear unseen.

Cure parameters live on the machine

Press time, platen temperature and clamp pressure are set at the panel and rarely copied down, and the record of how a batch was vulcanised disappears with the shift. Nobody can prove the cure.

Rejects and rework go uncounted

Flash, short shots, trapped air voids, blisters and out-of-tolerance parts are sorted at the trimming bench, and scrap is weighed at best. The true cost of a job is guessed.

Quoting starts from memory

Compound cost, cycle time and cavity count decide a price, yet the estimate is copied from an older quote that used a different polymer. Margins on repeat orders drift without notice.

What the software does

What we build across rubber Products.

Give every compound lot a record

Log the recipe, mill date, hardness and shelf limit for each lot and link it to every job that drew from it, so a cracked seal traces to the mix.

Keep a history for each mould

Hold cavity numbers, shot counts, cleaning, repair and rack location against each tool, so planners see which moulds are due for service before they are booked on a press.

Record the cure with the batch

Capture press, time, platen temperature and operator against each production run, then add post-cure ovens, hydrostatic tests and splice checks as further stages for silicone parts, hoses and belts. Nothing is retyped.

Count good parts and scrap separately

Enter accepted quantities, rejects and the defect reason at the press or the inspection bench, so yield and scrap cost show per job, per mould and per compound. Flash and short shots get their own codes.

Quote from past costs

Build an estimate from shot weight, cycle time, tooling and deflashing, using earlier jobs as the base, while drawings and compound codes stay attached to the quote and the order. A repeat order is priced from what the last one cost.

Release with the paperwork the buyer asks for

Produce inspection reports, material certificates and packing lists from recorded data, then link dispatch to the invoice and the customer account. The paperwork follows the order.

Common questions

Questions rubber Products businesses ask.

Is there a single product for all rubber trades?

No. Each trade has its own product, because a moulding shop, a hose plant and a belt maker keep different records. Where one plant mixes several kinds of work, the scope is agreed during implementation.

Can it read cure data from the press?

Not on its own. Each controller reports cure time, platen temperature and pressure in its own way, so a direct link is studied press by press after the equipment has been listed. Until then, operators enter cure settings at the machine.

Can it trace a finished part back to its compound lot?

Yes. Each job records the lot or lots it drew from, so a seal, a hose batch or a customer order can be followed back to the mill sheet. The depth of the trace is set when the workflow is configured.

Does it replace our testing equipment?

No. Durometers, moving die rheometers and tensile machines stay as they are. Their readings are entered or imported against the lot or the job, and the certificate or report that the buyer asks for is then produced from that data.

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