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GullySystem
Manufacturing · Plywood Manufacturer Management Software

One system for logs, veneer, glue, press loads, bond tests and graded pallets.

Manage plywood production from log yard to dealer dispatch in one system. Each log lot, veneer load, glue batch and press load is recorded with its quantities, and each pallet of finished sheets links back to them. Every department from the yard to dispatch reads the same lot numbers, so low recovery or a failed bond can be followed to its cause.

  • Timber species, girth bands, panel thicknesses and grade names entered the way your mill and buyers say them
  • Unfilled dealer orders and the pallets waiting in the yard are brought across from your registers
  • Grading rules and bond test fields are reshaped by our team whenever your mill changes them

GullySystem supplies Plywood Manufacturer Management Software that follows logs through peeling, drying, gluing, pressing and grading. Each log lot, dryer load, glue batch and press load is recorded, and bond test results link to the sheets they cover. Pallets are built by grade and thickness, allocated to dealer orders and dispatched with the invoice kept beside them.

Where it breaks today

What goes wrong before the software.

Recovery per log lot is unknown

Logs from several suppliers are peeled in the same shift. The mill cannot say how much dry veneer each lot gave, so the buying price never meets the yield.

Veneer grading happens after the fact

Wet pockets and splits are found after drying. Sheets that should be rejected become core, and the dryer load that caused them is not recorded.

Glue batches have no record

Resin, hardener and filler are mixed by weight in the glue room. When a sheet delaminates, nobody can tell which batch or which operator was involved.

Press history is lost at the stack

Platen, pressure, temperature and time are known at the press and forgotten at the pile. A dealer’s complaint starts a search through memory.

Trim and sanding losses are not tied back

Edges, sander dust and rejects leave as waste. Without weights per load, the mill cannot tell whether loss belongs to the press or to the trim saw.

Dealer pallets are built in a hurry

Orders specify thickness, size and class. A pallet of mixed grades is loaded, returned and credited weeks later, and the same error repeats.

How it runs

How the work flows through it, step by step.

  1. 1

    Log intake

    Logs arrive by weight or volume with species, supplier and girth class. They are lotted in the yard and soaked or steamed ahead of peeling.

  2. 2

    Peeling and clipping

    The lathe peels logs lot by lot into a ribbon, which is clipped to size. Output by thickness, core and bark waste are recorded against the lot.

  3. 3

    Drying and grading

    Veneer goes through the dryer in numbered loads. Moisture on exit is noted, and sheets are graded as face, core or reject.

  4. 4

    Glue and layup

    Glue is mixed by batch and spread. Layers are laid up in the order the sheet requires, with the batch and operator noted.

  5. 5

    Pressing and finishing

    Layups are pressed cold and hot in logged loads, then trimmed, sanded and graded by class and thickness.

  6. 6

    Testing and dispatch

    Bond samples are boiled or soaked and results are entered. Passing sheets are palletised, allocated to dealer orders and loaded with the invoice.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Log yard and intake

Receive logs by species, supplier, girth class and volume, assign lot numbers and track what is stacked, soaked and issued to the lathe.

Peeling and recovery

Record ribbon output by lot with clipped veneer by thickness, and show core and bark waste so recovery per lot is visible.

Dryer load register

Number each dryer load, record moisture on exit and the veneer by thickness that came out, and flag loads that need redrying.

Veneer grading

Count face, core and reject veneer by grade and thickness, and hold graded stock by shelf for layup.

Glue mix batches

Record resin, hardener and filler by weight for each batch and the layup lines and shifts that used it.

Layup and press loads

Link each layup to its glue batch and each press load to platen, pressure, temperature and time, with sheets counted out.

Trim, sand and grade

Track sheets through the trim saw and sander, then grade them by class and thickness with rejects and losses logged.

Bond and thickness tests

Enter boil or soak results and thickness readings against the load, and hold a pallet if a sample fails.

Pallet building and dispatch

Pallets are made up by class, thickness and size and assigned to dealer orders. The packing list is printed and the truck number recorded.

Dealer orders and credit notes

Take orders by thickness and class, raise tax invoices and link returns and credit notes to the pallet they concern.

Waste and boiler fuel

Weigh core, bark, edge trim and dust, and show how each was used or sold against the day’s production.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Batch and Serial Tracking

    Every layup links to a glue batch, and every press load carries platen, pressure, temperature and time, so a sheet can be traced back.

  • Quality Control

    Boil or soak results and thickness readings are entered against the press load, and a pallet is held when a sample fails.

  • Production Planning

    Log lots are planned onto the lathe by girth class, and the veneer they give is compared with what was expected for the sheet orders.

  • Stock Tracking and Alerts

    Face, core and reject veneer are held by thickness and grade, with low-stock alerts for the grades that layup needs.

  • Bill of Materials

    Each sheet type lists its veneer layers, resin, hardener and filler, so a glue mix and a layup draw from the same recipe.

  • Goods Receipt (GRN)

    Logs are received by weight or volume with species, supplier and girth class, and stored against a lot number.

  • Order Management

    Dealer orders by thickness and class are confirmed, allocated to pallets and followed through dispatch, return and credit.

  • Warehouse Management

    Pallets are stored by class, thickness and bay, and a loading list is drawn from them so the right pallets reach the right dealer.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For owners

Compare log cost with veneer recovery by lot, see sheets by grade, and read dealer dues beside pallet stock.

For the yard and lathe crew

Receive logs, record lots, log ribbon and clipped veneer output, and see waste by lot.

For the dryer, glue and press teams

Number loads, record glue batches, press settings and bond samples, and flag failures.

For grading and dispatch

Grade sheets, build pallets by class and thickness, and load them against dealer orders.

For accounts

Raise invoices from dispatch and handle returns with credit notes tied to a pallet.

Reports

The numbers the owner asks for.

  • Recovery of dry veneer per log lot and species
  • Dryer loads by exit moisture and reject share
  • Glue batches against press loads and test results
  • Sheets by class and thickness per day
  • Bond test failures by press load, glue batch and shift
  • Pallets dispatched and returned by dealer
  • Waste by type and use per day
Good fit

Who this is built for.

  • Mills that peel logs and press plywood sheets
  • Plants that produce blockboard and decorative panels from purchased veneer
  • Makers of marine, shuttering and interior-grade plywood
  • Factories running their own dryer, glue room and hot presses
  • Mills that sell through dealers on thickness and class
Honest answer

When it is not the right choice.

  • A trader who only buys and sells plywood will find Plywood and Timber Dealers pages closer.
  • A carpenter who cuts sheets to size for furniture jobs will find Cabinet Manufacturer Management Software closer.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Species, girth and grade lists

Your own log classes, veneer thicknesses and sheet classes are entered as you buy and sell.

Glue and press parameters

Glue formulas, press times, temperatures and pressures are set per product type.

Test fields

Boil, soak and thickness test fields follow the checks your quality team already runs.

Dealer orders and pallets

Order layouts and pallet labels follow what dealers expect on a delivery.

Opening stock

Log, veneer and pallet stock is counted and loaded before go-live.

Works alongside

  • WhatsApp
  • SMS
  • Email
  • Weighbridge
  • Label printer
  • Accounting export
Common questions

Questions owners ask before a demo.

Does it show recovery for each log lot?

Yes. A lot carries logs received, veneer produced by thickness and waste weighed. Recovery is read for the lot, the species and the supplier.

Can bond test failures be traced?

Yes. A failed sample opens the press load and the glue batch. It then shows which sheets and pallets came from that load, so a hold can be placed.

Does it connect to the weighbridge?

A weighbridge slip can be entered or imported, depending on the make. Direct connection is reviewed in the first workshop.

How are mixed-grade pallets avoided?

A pallet takes one grade, thickness and size. Loading against a dealer order checks the pallet before it leaves, and a mismatch stops the dispatch.

Can we keep the dryer log inside the system?

Yes. Each dryer load is numbered with its moisture on exit and the veneer it produced. Redrying is logged as a new pass on the same load.

What does a glue record hold?

Each glue batch holds resin, hardener and filler weights, the operator and the press loads that consumed it.

Can returns and credit notes be linked to a pallet?

Yes. A return is entered against the pallet and the dispatch. The credit note refers to it, and the reason stays on the pallet’s history.

What does a demo show?

One log lot taken from yard receipt to a loaded pallet, with a failed bond sample as an example. A written proposal follows with the terms.

What can be exported?

Lots, loads, glue batches, test results, pallets and invoices can be exported. The formats are listed in the quotation.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Plywood Manufacturer Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

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