Skip to main content
GullySystem
Manufacturing · Wooden Door Manufacturer Management Software

One system for door schedules, timber seasoning, pressing, mortising, polish and fixing.

Run wooden door orders from schedule to fitted opening in one system. Each order holds its door schedule by floor and flat, the timber received and dried, frame and shutter production, press batches, mortise positions, polish stages and the delivery by door number. Planners, the sawmill and press crew, finishers, dispatch and fixers read the same list, so a revised opening size reaches the shop before the board is cut.

  • Species, cores and veneers keyed with the rates you quote from
  • Door schedules in progress and unpaid bills carried in from your records
  • Ask GullySystem to change door types, hardware positions or finish steps when your range grows

GullySystem prepares Wooden Door Manufacturer Management Software for factories that make flush, panelled and frame-and-shutter doors for buildings. Each order carries a door schedule by opening, timber received and dried, press batches, mortise positions and polish stages. A delivery list by floor and the fitting snags follow, with stage bills raised as each block is finished.

Where it breaks today

What goes wrong before the software.

Schedules change after cutting

A builder moves a wall and the opening changes by a few millimetres. Frames cut to the old schedule sit in the yard, and shutters are pressed to a size that no longer fits.

Timber dryness is judged by hand

Stacks are used when someone thinks they are dry. A door warps after fixing, and no reading proves what the moisture was when the plank was cut.

Pressed skins cannot be traced

Veneer and laminate skins are pressed with different glue lots and press times. When a face lifts, nobody can tie it to a batch.

Handing and mortise mistakes repeat

Hinge and lock positions differ between left-hand and right-hand doors and between door types. A wrong mortise scraps a finished leaf. The cost hides in the scrap bin.

Polish work has no stage record

Sanding, sealer and polish coats happen in a queue. Planners do not know which doors are ready, and dispatch waits for a floor that is half finished.

Fixing teams work from loose lists

Doors travel to sites by floor and flat. Fixers search for the right leaf, swap them by hand, and the snag that follows is a phone call with no photo.

How it runs

How the work flows through it, step by step.

  1. 1

    Schedule and quotation

    The door schedule is entered by opening with size, swing, frame section, veneer and hardware. A quotation is priced from it, and the builder’s approved version is frozen.

  2. 2

    Timber and seasoning

    Timber is received with species, size and moisture reading. Stacks go to air drying or the kiln, and a second reading releases them to the shop.

  3. 3

    Frames and shutters

    Frame sections are ripped, planed and rebated. Shutter cores are made, skins are pressed in logged loads, and edges are lipped and sized to the schedule.

  4. 4

    Mortising and hardware

    Hinge and lock mortises are cut by door type and handing. Each door is marked mortised before it goes to sanding.

  5. 5

    Finishing

    Doors take sanding, sealer and polish or paint coats in a logged order, and move to the dispatch bay by floor and flat.

  6. 6

    Delivery and fixing

    Loads are made by door number. Fixers hang the doors, log snags with photos, and the handover for the floor is signed once each snag is closed.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Door schedule and revisions

Hold every opening with width, height, swing, frame section, veneer and hardware, grouped by block and floor. Each revision supersedes the last and flags doors already cut.

Quotations and rate lists

Price openings from timber, core, veneer, hardware and finish rates, then keep each revised quotation beside the earlier one.

Timber receipt and moisture

Record timber by species, dimension and supplier with a moisture reading at receipt, after drying and at release.

Seasoning stacks and kiln loads

Number stacks and kiln loads, note dates in and out, and hold a stack until its second reading is entered.

Frame production

Track frame sections through ripping, planing, routing and rebating against the schedule, with rejects and offcuts logged.

Shutter core and press loads

Record core type, skin, glue lot, pressure time and operator for each press load, so a lifted face points to its load.

Hinge and lock mortise register

Keep mortise positions by door type and handing, and mark each leaf mortised before sanding.

Finishing stages

Log sanding, sealer and polish or paint coats by door. A door is ready for dispatch only when the final coat is recorded.

Dispatch by floor and flat

Load by door number, print the delivery list for each floor and attach the signed copy when it returns.

Fixing crews and snags

Assign fixers to floors and log gaps, rubs and damaged leaves with photographs. A snag is closed with the fixing date and the fixer’s name.

Stage bills and retention

Raise bills by block or floor as the contract allows and track retention held until the final handover.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Estimate/Quotation Management

    Each opening is priced from timber, core, veneer, hardware and finish rates, and every revised quotation is kept beside the figure the builder first saw.

  • Production Planning

    Schedules are grouped by block and floor, and a revision shows which openings are already cut or pressed before the shop plan changes.

  • Batch and Serial Tracking

    Press loads carry glue lot, pressure time and operator, and each door links to its load so a lifted face can be traced.

  • Quality Control

    Moisture readings at receipt, after drying and at release are recorded per stack, and a stack outside your limits is held.

  • Work Order Management

    Frames and shutters move through ripping, planing, routing, pressing and sizing as work orders tied to opening numbers on the schedule.

  • Stock Tracking and Alerts

    Timber is tracked by species and dimension from receipt to issue, with stacks, offcuts and veneer sheets visible to the yard.

  • Warehouse Management

    Finished doors are stored and loaded by door number, so a floor’s doors leave together and the fixer finds the right leaf.

  • Invoice Management

    Bills are raised by block or floor in line with the contract, and retention held until handover is tracked on each invoice.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For owners

See openings in production, stacks drying, doors dispatched by block and snags still open on each site.

For planners and estimators

Receive schedules, price openings, issue timber and press loads, and see which doors a revision touches.

For shop supervisors

Open the day’s frame, press and mortise lists, log rejects and see which doors wait for finishing.

For dispatch and fixers

Load by door number, hang doors by floor, record snags with photos and mark each opening fitted.

For accounts

Raise stage bills by block and match receipts to the schedule they pay.

Reports

The numbers the owner asks for.

  • Openings by block, floor and production stage
  • Timber received, dried and released with moisture readings
  • Press loads with glue lot and rejects
  • Doors cut before a schedule revision
  • Mortise and hardware register by door type
  • Doors delivered and fitted by floor
  • Snags open and closed by fixer
Good fit

Who this is built for.

  • Factories that supply flush and panelled doors to builders and developers
  • Joinery works that make frames and shutters for apartment blocks
  • Makers who season timber in stacks or kilns before milling
  • Plants with a hot press for veneer and laminate skins
  • Firms that supply, hang and polish doors on site
Honest answer

When it is not the right choice.

  • A carpenter who makes one door at a time from a customer’s sketch can work from a notebook.
  • Makers whose main product is windows, glazing or aluminium frames will find Windows and Doors Companies pages closer to their trade.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Door and frame types

Flush, panelled, glazed and frame-and-shutter types are set up with their cut rules and hardware positions.

Timber and veneer lists

Species, sizes, cores and veneers go in the way you buy and cost them.

Moisture limits

The readings that release a stack are set by your yard or kiln lead.

Schedule import

A door schedule kept as a spreadsheet is read in by block and floor, then your estimators compare it with the original.

Finish steps

Polish and paint coats are set per finish type, in the order your finishers follow.

Works alongside

  • WhatsApp
  • SMS
  • Email
  • Label printer
  • Accounting export
Common questions

Questions owners ask before a demo.

What happens when a builder revises the schedule?

The new revision is compared with the old. Doors already cut or pressed to the earlier size are flagged, and planners decide whether to rework, scrap or hold them.

Can we record moisture for each stack?

Yes. A reading is logged at receipt, after drying and at release. A stack outside your limits stays on hold until rechecked.

How are press loads traced?

Each load records glue lot, pressure time, operator and the doors it produced. A lifted face is opened to its load and to the other doors in it.

Does it handle left-hand and right-hand doors?

Handing is part of each opening. Mortise positions follow the door type and handing, so the router team works from the right sheet.

Can we price from timber and veneer rates?

Yes. Rates for each species, core, veneer, hardware set and finish are keyed once, then every opening is priced from them. Revisions stay beside the earlier figure.

Do fixers need to sign in at each site?

No. They sign in once on their own phone, and the list shows the floors and openings assigned to them. They mark each door fitted and log snags.

Can unpaid bills and schedules be loaded?

Yes. Your office sends the current schedules by block, open orders and unpaid bills, then checks the entered figures against its own records before the first new job.

What does a demo show?

A short schedule of twenty openings taken from timber receipt to a fitted door, using your own door types if you send them. Costs follow in writing after the demo.

What can be exported if we leave?

Schedules, timber and stack records, press loads, delivery lists and bills can be exported in agreed formats, with scope fixed in the quotation.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Wooden Door Manufacturer Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements