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GullySystem
Manufacturing · Defence Component Manufacturer Management Software

Contract schedules, controlled drawings, free-issue stock and inspector hold points in one place.

Run a defence component plant from the contract down. Delivery schedules and stage payments, drawings held by amendment letter and classification, customer free-issue forgings, inspection hold points and the serial register sit in one system. Planners release work at the correct issue, stores keep the free-issue balance clean, and the commercial team reads each delivery against its call-off date.

  • Contracts, drawing lists and routings entered the way your planning office keeps them
  • Open work orders, serial registers and free-issue balances migrated
  • Changes to hold points and role access handled by GullySystem staff when asked

Defence component manufacturers use this software to run each contract from drawing issue to staged delivery. Drawings are held by amendment and viewable only by named roles. Customer free-issue stock has its own balance, inspector hold points stop a lot until signed, and every serial plate number is registered. A certificate of conformance goes out with each lot.

Where it breaks today

What goes wrong before the software.

Superseded prints stay on the floor

Controlled drawings are photocopied and handed round, and a machinist cuts a gearbox housing to an amendment letter the customer replaced a month ago.

Free-issue stock blends with purchased stock

Forgings and armour plate supplied by the customer sit in the same racks as bought bar. A clean balance of received, machined, scrapped and returned is hard to show at the customer’s audit.

Hold points are missed

The customer’s inspector is due to witness a magnetic particle check, but the lot has already moved to cadmium plating. The visit is rebooked and the stage payment waits.

Serial blocks overlap

Dataplate numbers for two batches come from one range because the register is a single spreadsheet kept by one clerk. Two track pins carry the same stamp.

Restricted drawings are open to all

A classified drawing sits in a shared folder that every desk in the office can open. Nobody records who printed it, or where the printout went.

Stage payments follow memory

Delivery milestones, delay penalty dates and payment stages are pencilled on a wall calendar. A missed call-off date costs money that nobody had flagged.

How it runs

How the work flows through it, step by step.

  1. 1

    Contract

    The contract is recorded with quantity, staged delivery dates, payment milestones and the customer-furnished items listed in the schedule.

  2. 2

    Drawing and planning

    Drawings arrive at a stated amendment and classification. Planning splits the contract into batches and releases work orders at that amendment.

  3. 3

    Material

    Bought bar and plate are received with their mill certificates. Free-issue forgings go into a separate account, with every issue to the shop and every return to the customer recorded.

  4. 4

    Manufacture and outside process

    Parts are turned, milled, forged or welded in house. Heat treatment, anodising and cadmium plating happen outside, and each return is booked against the work order with the vendor’s certificate.

  5. 5

    Inspection

    At each hold point the lot waits for the customer’s inspector. The sign-off is recorded, and the bore gauge and CMM readings are kept with the lot.

  6. 6

    Delivery

    Serials are stamped and registered. Packing follows the marking drawing, a certificate of conformance rides with the crate, and dispatch keeps to the call-off dates.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Contract and stage tracker

Record quantity, staged deliveries, payment milestones and delay penalty dates for each contract, and compare delivered quantity with the schedule.

Controlled drawing register

File drawings by number, amendment and classification, with viewing limited to named roles and every view or print logged against a user.

Planning and work orders

Split a contract into batches, release work orders at the correct drawing amendment, and follow each batch through the routing from saw to final inspection.

Free-issue material account

Keep customer-supplied forgings apart from own stock, record issues and scrap, and show the received, used and returned balance on demand.

Purchased material and certificates

Receive bar, plate and forgings with their test certificates, and link each certificate to the lots cut from that heat.

Subcontracted processes

Send parts to heat treatment, plating or coating vendors, track quantity out and back, and log the vendor’s process certificate.

Inspection hold points

Place hold points on the routing for the customer’s inspector, block the lot until sign-off, and file measured values such as bore size and hardness.

Serial number register

Allocate unbroken serial ranges by contract and batch, and link each number to its material, process and inspection records.

Certificate of conformance

Compile the certificate, test results and marking details for every lot before it leaves the gate.

Delivery and invoicing

Print the packing list and dispatch note, bill the contract stage that was reached, and log the payment when it arrives.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Contract Management

    Each contract holds quantity, staged delivery dates, payment milestones and penalty dates, and delivered quantity is compared with the schedule line by line.

  • Document Management

    Drawings are filed by number, amendment and classification, and every view or print is stored with the name of the person who opened it.

  • Roles and Permissions

    Named roles decide who may open a restricted drawing, so a classified print is not visible to every desk in the office.

  • Work Order Management

    A contract splits into batches, each released at the current drawing amendment and followed through machining, outside process and final inspection.

  • Batch and Serial Tracking

    Serial ranges are allocated by contract and batch with no overlap, and each stamped number links to its heat, process and inspection record.

  • Job Work Management

    Parts sent for heat treatment, anodising or plating are counted out and back, and the vendor certificate is logged before the lot moves.

  • Quality Control

    Hold points on the routing stop a lot until the customer’s inspector signs, and bore and hardness readings are filed beside the sign-off.

  • Stock Tracking and Alerts

    Customer-supplied forgings sit in their own account, and each issue, scrap and return is recorded to give a clean balance for audit.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For contract managers

Watch call-off dates, stage payments and penalty dates for every running contract, and see which batch is behind the schedule.

For planners

Release batches at the correct drawing amendment, and check free-issue forgings and purchased bar before the first saw cut.

For quality and security officers

Control who may open classified drawings, record hold point sign-offs, and compile conformance certificates for the crate.

For stores staff

Keep the free-issue balance clean, receive mill certificates with the bar, and issue stock to work orders against a kitting list.

For machinists

See the operation and drawing amendment for the batch on the machine, and record the serial stamped on each part.

Reports

The numbers the owner asks for.

  • Contracts by delivery stage and days to the call-off date
  • Free-issue forgings received, machined, scrapped and returned
  • Hold points awaiting an inspector’s visit
  • Serial register by contract and batch
  • Drawing views by user and classification
  • Subcontract quantity out against quantity returned
Good fit

Who this is built for.

  • Machine shops making gearbox housings and track pins for armoured vehicles and ground equipment
  • Fabricators welding hull sections and brackets for shipyards and naval programmes
  • Forging and casting shops that finish parts under customer drawings
  • Plants that machine free-issue forgings and armour plate supplied by the customer
  • Suppliers whose inspector visits and mandatory hold points are written into the contract
Honest answer

When it is not the right choice.

Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Classifications and roles

Your drawing classifications and the roles allowed to open each one are entered with your security officer and reviewed during implementation.

Hold point templates

Your quality engineers lay down the usual hold points for each part family, such as dye penetrant on welds or hardness after tempering.

Delivery terms

Delivery schedules, stage payments and penalty rules follow the clauses in your contracts.

Records brought across

Contracts in force, serial registers and customer-supplied stock balances are brought in from the sheets you maintain now.

Tax and currency

Currency, tax invoices and units follow the country and customer you serve.

Works alongside

  • Email
  • Document storage
  • Barcode and label printers
  • Accounting export
  • Single sign-on
Common questions

Questions owners ask before a demo.

How are controlled drawings managed?

Each drawing is filed by number, amendment and classification. Work orders attach only the current amendment, and every view or print is logged against the user who made it.

Can free-issue material be shown separately?

Yes. Customer-supplied forgings have their own account, with receipt, issue, scrap and return entries. A balance statement can be produced for the customer’s review at audit.

How do inspector hold points work?

A hold point is added to the routing at the stage the contract names. The lot cannot move forward until a named inspector’s sign-off is recorded, and measured values can be filed beside it.

Can the register avoid serial number clashes?

Yes. Ranges are allocated per contract and batch, and a number can be used once. Each serial links to its heat, process and inspection records.

Does it track stage payments and penalty dates?

Each contract holds its milestones and dates. The commercial team sees which stages are near and which are late, and raises invoices from the delivery record.

Can subcontracted processes be recorded?

Yes. Parts sent for heat treatment or cadmium plating are counted out and back, and the vendor’s certificate is attached before the lot moves on.

Does the software handle export or end-use rules?

No. It records access and movement, but rules on export, end use and clearance are set with your compliance staff and reviewed in implementation.

Can it run on our own network?

That depends on your security policy, and the hosting options are set out in the first workshop and written into the quotation.

What decides the price?

Users, plants, roles and any hosting arrangement make up the cost. We start with a demonstration on one of your contracts, and a proposal you can file follows.

Can we take our records with us if we leave?

Contracts, serial registers and certificates can be exported by contract or part number. The export format is agreed in the quotation.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Defence Component Manufacturer Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

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