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GullySystem
Manufacturing · Farm Machinery Manufacturer Management Software

One system for dealer batches, chassis and engine serials, brake and power take-off trials, field tests, warranty.

Orders from dealers, set against the sowing calendar, batch release, chassis and engine registers, bought-in gearboxes, assembly stations, run-in, field trials, dispatch and warranty live in one system. Each power tiller, sprayer or thresher keeps one build sheet, and dealers read its stage without ringing the plant.

  • Models, variants and parts bills entered the way your planners release batches by sowing season, one variant at a time
  • Open dealer orders, engine stock and chassis serial history migrated from the registers and spreadsheets your planners keep now
  • Edits to parts bills, station sheets and trial checklists made by GullySystem staff whenever you ask for them

Makers of power tillers, sprayers, threshers, reapers and trailed implements keep dealer batches, chassis and engine numbers, stations, field trials, dispatch and warranty in one system, which GullySystem configures. Each machine keeps one build sheet that dealers, planners and service staff all read. Search any serial and the sheet opens.

Where it breaks today

What goes wrong before the software.

Engine and chassis registers differ

The engine serial is logged at fitting and the chassis number at the welding jig, in separate books, and a warranty claim needs both. The service clerk turns pages.

A late gearbox freezes a batch

Half-built tillers sit in the bay waiting for one bought-in gearbox, and no list shows which dealer orders are held, which can move and which engines stand idle. Everyone guesses.

Trials are written on slips

The trial driver notes drive, steering, brake and PTO checks on a slip, and the slip goes missing before the dealer asks whether the unit was tested. Nobody can prove it.

Dealers ring to ask where a machine is

The office walks to the bay, counts machines against the order sheet, finds a different number from the register and rings back after the line has moved on. A status line on screen would save the walk.

Variants share a name but not parts

Axle width, engine make and working head change between variants of one model, so spares are ordered by description and the wrong V-belt or nozzle ships. The farmer waits.

Batches ignore the sowing calendar

Machines for a late crop are built first because the parts happened to arrive, and dealers waiting on the early crop find their stock ready weeks late. The season is lost.

How it runs

How the work flows through it, step by step.

  1. 1

    Dealer order

    Dealers book models and variants by sowing season, with the advance noted against each line, and planners group the lines into batches that match the plant’s weekly capacity. Open demand is visible.

  2. 2

    Fabrication

    Chassis are cut, welded on the jig and fitted with axles, and the stamped chassis number is recorded against the batch before any paint goes on.

  3. 3

    Incoming parts

    Engines, gearboxes, hydraulic pumps and tyres are inspected on arrival, serial numbers are saved against the goods receipt, and shortages are listed against the batches that need them.

  4. 4

    Assembly

    Transmission, steering, hydraulics, wiring and guards are fitted station by station, and a supervisor signs each station before the machine moves forward. Rework is logged by station.

  5. 5

    Run-in and trial

    The engine is run in for set hours on the stand, and then the machine is driven over a test track or a ploughed field. Drive, steering, brake and PTO checks are entered by the trial driver before release.

  6. 6

    Dispatch and warranty

    The machine leaves with a dispatch note against the chassis number. Sale registration then opens the warranty record, with the dealer’s district stored beside it for the service engineer.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Dealer orders

Hold orders by dealer, model, variant and sowing season, with advance and balance, and show machines still to be built on each line. Demand shows before parts are bought.

Batch release

Group dealer lines into batches by crop calendar, check parts for the batch, and release it to the line only when the engines and gearboxes are in sight.

Variant parts bills

Keep a bill for each variant with its engine, axle width, working head, nozzle set and guards, and note each revision so the line builds from the current one.

Chassis and engine register

Link the chassis number to engine, gearbox and axle serials on one build sheet, so a search on any one of them opens the machine.

Incoming inspection

Check engines, gearboxes, pumps and tyres on arrival, record their serials, and reject any unit that fails the gate check. Rejected lots go back to the supplier.

Assembly stations

Track welding, axle fitting, engine mounting, wiring and guards station by station with a supervisor’s sign-off, so wait times between stations show on one board. Bottlenecks are plain.

Shortage board

Show each bought-in part on order against the batch, and list the machines held for it, with the supplier’s promised date beside each line. Planners see the cost of a late gearbox.

Run-in and field trials

Save run-in hours with the drive, steering, brake, PTO and working head checks, and block dispatch until all of them are entered by the trial driver.

Dealer dispatch and sale registration

Print dispatch notes, register each sale against the chassis number, and let dealers see build stage and trial status, though only for their own machines. Others stay closed.

Warranty and spares

Open claims against the chassis number and quote spares from the variant bill at dealer prices, so a wrong belt or nozzle is not sent.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Order Management

    Dealer lines carry model, variant and sowing season with the advance paid, so planners see demand before they release a batch.

  • Production Planning

    Lines are grouped into batches by crop calendar, and a batch is released only when engines and gearboxes are in sight.

  • Bill of Materials

    Each variant lists its own engine, axle width, working head and guards, so the line draws the right parts for that build.

  • Batch and Serial Tracking

    Chassis, engine, gearbox and axle numbers sit on one build sheet, and any one of them opens the machine.

  • Goods Receipt (GRN)

    Engines, gearboxes and pumps are checked on arrival and their serials saved before they are issued to a machine.

  • Quality Control

    Run-in hours and drive, steering and brake checks are entered by the trial driver, and dispatch stays blocked until they are saved.

  • Dealer and Distributor Portal

    Dealers view build stage, trial status and dispatch date for their own machines. Nobody telephones the plant.

  • Service Reports and Proof of Visit

    Warranty visits are logged against the chassis number, so earlier repairs on the same machine appear when the next claim arrives at the service desk.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For planners

Group dealer orders into batches against the sowing calendar and watch the shortage board, which shows gearboxes, engines and hydraulic pumps still on order, and the dealers waiting.

For fabrication and assembly leads

Sign off stations, record chassis and engine numbers, and see which machines wait for a part, with the list current each morning.

For trial drivers

Enter run-in hours and track checks before the machine is released. A failed brake test holds the unit until it is re-driven and passed.

For dealer coordinators

Answer dealers from a status line instead of walking to the bay, and raise dispatch notes once the trial result is saved.

For service and spares staff

Open a claim by chassis number and quote the right spare for the variant, with the earlier repairs on the same machine in view.

Reports

The numbers the owner asks for.

  • Open orders by model, variant and sowing season
  • Machines held by missing gearbox, engine or pump
  • Chassis and engine numbers by batch
  • Trials passed, failed or pending, with the failed check named and the trial driver’s initials beside it
  • Machines dispatched by dealer and district
  • Warranty claims by variant and part
  • Bought-in parts on order against batch release dates
Good fit

Who this is built for.

  • Makers of power tillers and walk-behind weeders
  • Builders of knapsack sprayers, boom sprayers and mist blowers
  • Makers of paddy threshers, reapers and combine harvesters
  • Builders of trailed and mounted machines such as rotavators, seed drills and trolleys, where the hitch and the PTO shaft vary by tractor
  • Assemblers of small farm vehicles built around bought-in diesel engines and gearboxes, where the supplier’s delivery decides the build date
Honest answer

When it is not the right choice.

  • A tractor attachment maker whose products carry no engine or gearbox will find Tractor Attachment Manufacturer Management Software closer.
  • A dealer who only resells machines, building nothing in a workshop of his own, needs the wholesale ordering product instead.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Models and variants

Your models, working heads, axle options and engine choices are loaded with their parts bills, one model at a time.

Station sheets

Assembly stations and sign-offs match the line you run today, so supervisors meet familiar station names on the screen. No retraining of habits.

Trial checks

Drive, steering, brake and PTO checks follow the list your own test staff use, with limits for pressure, travel and speed set the way you set them today.

Records migrated

The old chassis and engine registers and the dealer list are copied in from the books you keep today, then checked against open orders with your planners.

Messages and documents

Dispatch notes go by email. Short updates go out on messaging when a machine clears its trial, so the dealer can plan delivery to the farm and the buyer’s first day of use.

Works alongside

  • Email
  • Accounting export
  • WhatsApp
  • SMS
  • Barcode and label printing
Common questions

Questions owners ask before a demo.

What is on a machine’s build sheet?

It holds the chassis, engine, gearbox and axle numbers, the stations signed, the trial result and the dealer, and a search on any single number opens the sheet.

How are batches tied to the crop calendar?

Each dealer line carries its sowing season. Planners group lines into a batch and release it when the key parts are in. Early-crop dealers are served first, and late-crop lines wait behind them in the queue.

Can we see which machines wait for an engine?

Yes. The shortage board lists each engine on order and every machine held for it, with the batch it belongs to.

Can the trial result block dispatch?

Yes, if you set it up that way. A machine stays flagged until its drive, steering, brake and PTO checks are saved by the trial driver.

Do dealers get access?

Yes. A dealer sees build stage, trial status and dispatch date for their own machines only, never for another dealer’s.

How do warranty claims work?

A claim opens against the chassis number, shows the build sheet, and records the part replaced and the visit made by the service engineer.

Can different engines be used on one model?

Yes. Each engine option is a variant with its own bill. The build sheet records which engine make and serial went into which chassis, so dealer and service desk agree.

How do you price this?

The amount follows the number of user accounts and the count of machine variants to be loaded. A demo uses one of your own models. The written proposal then sets out the cost.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Farm Machinery Manufacturer Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

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