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GullySystem
Agriculture · Hatcheries Management Software

One record from hatching egg lot to chick box on the vehicle.

Manage egg receiving, storage, setting, candling, transfer, hatch pull, chick grading, vaccination, farm orders and dispatch in one system. Each egg lot keeps its breeder flock and lay date, so fertility and hatchability can be read by flock and by machine. Tablets and phones sit at the egg room bench and along the pull line, so figures are keyed as the trays move and not copied from paper later.

  • Setter, hatcher and egg room layout entered as your hatchery runs
  • Breeder flock list and open farm orders brought across
  • Changes to grade rules and machine lists made by GullySystem staff on request

Egg receiving, setting, candling, hatch pull, chick grading and farm dispatch all run inside Hatcheries Management Software, which GullySystem configures for each hatchery. Each egg lot keeps its breeder flock, lay date, machine loads and breakout results. Chick boxes, grades and vaccines are recorded at pull. The system reads hatchability by flock and by machine from the same entries.

Where it breaks today

What goes wrong before the software.

Egg lots lose their identity at setting

Trays from several breeder flocks are loaded into one setter. When a weak batch of chicks comes off the pull, no tray label names the breeder flock behind it. Nothing is recorded.

Eggs are held too long before setting

Lay date, storage days and cold room temperature sit in separate notes. Old eggs are set beside fresh ones. Hatchability drops without a reason. The cause hides.

Machine readings sit on paper sheets

Setter and hatcher temperature and humidity are noted by hand. A drifting machine is noticed only when the pull is poor. That is too late.

Breakout findings are never summed

Infertile eggs, early deaths and pips are counted on trays and tallied on paper. Breeder farms get no usable report on their flock. Feedback is thin.

Grade and box counts are argued at the farm

Chicks are counted into boxes by eye. Grading happens on the line. The farm disputes the count received. The hatchery holds no matching record. Arguments follow.

Setting plans run from a whiteboard

Orders for a breed and date come weeks ahead. Capacity for the setter is counted by hand, so some orders are short and some trays are left unsold. Plans slip.

How it runs

How the work flows through it, step by step.

  1. 1

    Egg receiving

    Trays arrive from a breeder farm. Each carries a flock reference, lay date and count. The lot is numbered, checked for cracks and dirty eggs, and sent to the egg room. Storage begins.

  2. 2

    Storage and setting

    The lot waits in the cold room. Its days are recorded. It is then fumigated, loaded into a setter with a trolley number, and the planned transfer date is saved.

  3. 3

    Candling and transfer

    Clears and early deaths are counted at candling and the lot moves to a hatcher. Machine readings are entered through incubation. Alarms are noted.

  4. 4

    Pull and breakout

    Chicks are pulled and counted. Unhatched eggs are broken out for infertility, early or late death and pips, and the results are saved against the lot.

  5. 5

    Grading and vaccination

    Chicks are graded, sexed where needed, vaccinated and boxed. Vaccine, batch and operator are saved. The grade split is saved too.

  6. 6

    Dispatch and billing

    Boxes are loaded against each farm order. Vehicle and count are noted. The farm signs. The invoice follows from boxes delivered at the agreed grade.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Egg receiving and lot register

Number each lot on arrival with breeder flock, flock age, lay date, tray count and condition. The lot number stays on every later entry.

Egg room and fumigation

Log cold room temperature, storage days and fumigation cycles for each lot, and flag eggs that have waited longer than your limit.

Setter and hatcher loading

Assign lots to setter, trolley and tray positions, set transfer and pull dates, and keep temperature and humidity readings against each machine run.

Candling and transfer

Enter clears and early deaths by lot at candling. Fertility by breeder flock is worked out without any hand counting. Each lot keeps its own figures.

Hatch pull and breakout

Record chicks pulled, unhatched eggs and the breakout findings. Hatchability and dead-in-shell rates are read by lot, flock and machine.

Chick grading and sexing

Capture grade A, grade B, culls and sex counts on the pull line, with the staff member and the lot, so quality can be discussed with evidence. Staff names stay on entries.

Vaccination records

Log spray and injection vaccines, batch numbers, expiry dates and the lots covered, and check the stock of vials before the pull.

Farm orders and setting plan

Hold orders by breed, farm and delivery date, and set them beside eggs on hand and setter space so the planner sees any gap early.

Dispatch and delivery receipts

Load boxes against orders, note vehicle, driver and box count, and keep the farm’s signature on delivery so counts are not disputed later.

Biosecurity and cleaning log

Record machine washing, room disinfection, visitor entries and vehicle washdown, so each setting run has a clean-down trail behind it.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Batch and Serial Tracking

    Every tray of hatching eggs gets a lot number tied to its breeder flock, and that number follows the eggs to the chick box.

  • Goods Receipt (GRN)

    Trays arriving from a breeder farm are counted against the dispatch note, with cracks and dirty eggs recorded before the lot is accepted.

  • Production Planning

    Orders by breed and delivery date are set against eggs on hand and free setter space, so the planner can see a gap before setting day.

  • Quality Control

    Breakout findings, dead-in-shell counts and hatch rates are recorded for each lot and read against flock age and machine.

  • Stock Tracking and Alerts

    Vials of each vaccine are counted in and out by batch, and a low count or near expiry raises an alert before the pull.

  • Order Management

    A farm’s standing and one-off orders for chicks are held with breed, date and quantity until the last box is delivered.

  • Invoice Management

    Invoices are raised from boxes delivered and signed for at the agreed grade, with credit entries for the culls a farm reports.

  • Asset AMC Tracking

    Each setter and hatcher keeps its service calendar and calibration dates, so a machine due for maintenance is not loaded.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For hatchery managers

Read hatchability by flock and machine, orders against setting space, and the farms with repeated quality complaints.

For egg room staff

Receive trays, number lots, log storage and fumigation, and load setters from a tablet beside the trolley.

For incubation technicians

Enter machine readings, transfer dates and alarm notes, and see which loads are due at each hatcher.

For the pull and grading line

Count chicks, enter grades, sex and vaccine batches, and print the box labels for each farm order.

For dispatch and sales

Match boxes to orders, record the vehicle and delivery signature, and raise invoices from what each farm actually received.

Reports

The numbers the owner asks for.

  • Hatchability and fertility by breeder flock and flock age
  • Candling clears and early deaths by lot and setter
  • Breakout findings by hatcher, pull date and lot
  • Chick grade split and culls by day and operator
  • Egg storage days against hatch result
  • Farm orders against chicks supplied, with shortages
  • Vaccine batches used and vials remaining
Good fit

Who this is built for.

  • Commercial broiler hatcheries supplying day-old chicks to farms
  • Layer chick hatcheries that sex and vaccinate before dispatch
  • Breeder-owned hatcheries receiving eggs from their own flocks
  • Integrators with a hatchery, breeder farms and contract growers
  • Specialist hatcheries for turkey, duck or quail eggs
Honest answer

When it is not the right choice.

  • A farm that hatches a few trays in a small incubator for its own use does not need lot-level software.
  • Farms that rear and sell the grown birds will find Poultry Farm Management Software closer.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Machines and rooms

Your setters, hatchers, trolleys and egg rooms, with their capacities, are entered the way they stand on the floor.

Grade and cull rules

The grade classes, cull definitions and sexing rules you use are set from your own standards.

Breakout categories

The causes of non-hatch that your technicians record, such as infertile, early death, late death or pip, are listed to match your sheets.

Vaccine programme

Vaccines, doses, routes and batch tracking follow the programme agreed with your veterinary adviser.

Breeder flocks and farm customers

Breeder flock lists, farm customers and open orders are loaded before go-live.

Hosted by GullySystem

GullySystem hosts the service, so egg room, incubation, pull line and dispatch all read the same lot records.

Works alongside

  • WhatsApp or other messaging
  • SMS
  • Email
  • Label printer
  • Accounting export
Common questions

Questions owners ask before a demo.

Can I read hatchability for each breeder flock?

Yes. Every egg lot carries its flock and lay date. Breakout results sit against the lot. Reports then group by flock, flock age or machine.

How are eggs from several flocks kept apart in one setter?

Each tray position takes a lot number at loading. After the pull, a result is read for the lot, not for the whole machine.

Can the incubation readings be entered by hand?

Yes. Technicians enter temperature and humidity at their rounds, and an out-of-range value raises a note on the run. Automatic capture from controllers is separate work.

Does it track chick grade and culls for each farm order?

Yes. The pull line enters grade A, grade B and culls for the lot, and dispatch ties box counts to the order. A later complaint is matched against both.

Can it handle vaccination of day-old chicks?

Yes, it records vaccine, route, batch and expiry for each lot. Vials left are shown. The programme itself is the one your veterinary adviser sets.

Is it suitable for hatcheries with several breeds?

Yes. Breeds, strains and species are listed separately, and each order and setting plan carries its breed so different egg types never mix on a report.

Will our existing flock and farm customer lists carry over?

Flock lists, farm customer names and unfilled orders come in from your spreadsheets, and old hatch results can follow if you want to compare them with new runs.

Who sees breeder-farm feedback?

Staff you choose. A flock report lists fertility, hatchability and breakout findings, and can be shared as a printout or email with the breeder farm.

What decides the cost, and what do we see first?

Quotes reflect your incubators, hatchery sites and staff logins. A demonstration uses sample egg lots shaped like yours, and a written proposal sets out the scope.

What if our hatchery works across two sites?

Every site holds its own setters, hatchers and egg lots, and the owner opens a single view across both. Transfers of eggs or chicks between sites are recorded with counts at both ends.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Hatcheries Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

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