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GullySystem
Agriculture · Animal Feed Manufacturer Management Software

One chain from raw material lot to formula, batch, bag and dealer.

Manage raw material intake, laboratory results, bin stock, formulas, premix, mixer batches, pellet runs, bagging, retained samples, dealer orders and credit in one system. Every bag carries a batch code that leads back to the formula revision and the supplier lots behind it. Operators at the mixer confirm weights on a screen instead of a paper sheet. Nothing is guessed.

  • Formulas, premix lists and pack sizes entered as your mill runs them
  • Open dealer balances and bin stock migrated
  • Medicated sequence and testing rules set up with your quality staff

Animal Feed Manufacturer Management Software serves poultry, cattle, fish and pet feed mills, covering intake, formulas, mixer batches, pellet runs and dealer sales. Each bag carries a batch code linked to its formula revision and the bins and supplier lots it drew from. Operators confirm weights at the mixer, and dealers are billed from dispatch.

Where it breaks today

What goes wrong before the software.

Lab results stay in a file

Moisture and protein results for a truck are typed into a report, while the bin it was tipped into is noted somewhere else. A doubtful load cannot be traced to the batches that used it. Origin is unknown.

Formulas change without a record

A bin of soya meal runs out and the operator adds more fish meal to hold the protein. The change is spoken, and the bag label still shows the old formula. Nobody can say who.

Premix additions are checked by eye

Vitamin and mineral premix goes into the mixer by the bag. Whether the full quantity went in, and into which batch, depends on the operator who was on shift. Memory is no control.

Medicated batches leave carry-over

A coccidiostat or antibiotic premix leaves traces in the mixer, conveyor and bagging spout. The sequence of batches after it is rarely written down. This risk is quiet.

Pellet quality is judged by hand

Die wear, conditioner temperature and cooler time change the pellet. Complaints of dust or crumbling cannot be matched to the run that made them. Runs go unmatched.

Dealer stock and credit are separate

Dealers hold many brands and pack sizes, and take returns on expired bags. Dispatch, scheme price and unpaid balance are kept in three registers. Balances drift.

How it runs

How the work flows through it, step by step.

  1. 1

    Intake and lab

    A truck is weighed in, sampled and tested for moisture, protein and foreign matter. The load is accepted, repriced or rejected before it is tipped into a bin. Nothing enters a bin unchecked.

  2. 2

    Formula and plan

    The planner picks formulas by species and stage against dealer orders. The plan shows the ingredient quantities needed and the bins that must supply them. Plans follow orders.

  3. 3

    Mixing

    Operators weigh ingredients and premix into the mixer, with each weight confirmed on screen. A variance against the formula must be explained before the batch closes. Variances need a reason.

  4. 4

    Pelleting and cooling

    Mash is conditioned, pressed through a die, cooled and screened. The run notes the die, steam and cooler settings, and the quantity of fines returned. Fines go back in.

  5. 5

    Bagging and testing

    Bags are filled to weight, sealed and stamped with the batch code. A retained sample is shelved, and finished feed test results are saved to the batch. Each batch keeps one sample.

  6. 6

    Dispatch and credit

    Dealer orders are loaded from stacks against the batch codes, invoiced, and set against the dealer’s credit limit. Returned bags are logged with the reason. Credit is checked first.

Modules

What is inside.

Every module can be switched on, left out or changed to match how your team already works.

Weighbridge and raw material intake

Weigh each truck, record the supplier, vehicle and declared quantity, and hold the load until the lab result is entered against that lot.

Laboratory results

Save moisture, crude protein, fibre, aflatoxin screening and foreign matter results for every lot, with accept, reprice and reject decisions kept beside them.

Bins, silos and ingredient stock

Track the level in each bin or silo by ingredient and supplier lot, with transfers between bins and alerts when a bin falls below the day’s need.

Formulas and premix

Maintain formulas by species and stage, such as broiler starter, layer mash or dairy pellet, with revisions, premix inclusion and approved substitutions.

Mixer batching

Record each ingredient weighed into a batch, compare it with the formula, and capture the reason whenever the operator changes a quantity.

Pellet line runs

Log die size, conditioner temperature, cooler time and output for each run, along with fines returned for reprocessing.

Bagging and batch codes

Fill bags by pack size, print or stamp a batch code, and count finished bags into stacks by product and pack.

Retained samples and complaints

Shelve a sample for each batch, store finished feed test results, and trace a farmer complaint back through batch, bins and supplier lots.

Dealer orders and dispatch

Enter each order by product and pack size, reserve stock under batch codes, and print a delivery note showing the vehicle and the number of bags.

Dealer credit and returns

Hold each dealer’s credit limit, scheme prices, cheques and returned bags, and list balances oldest first for the collection team.

Solutions inside

The business modules it is built from.

Each one is also available on its own, or inside a system built for you.

  • Goods Receipt (GRN)

    Each truck is weighed in against its supplier and declared quantity, then held as a lot until the laboratory result decides its fate.

  • Quality Control

    Moisture, protein and toxin screening results sit against each lot, and a load outside limit cannot be released into a bin without a decision.

  • Stock Tracking and Alerts

    Bin levels fall as batches draw from them, and a bin that cannot cover tomorrow’s plan is flagged before the shift starts.

  • Bill of Materials

    A formula lists each ingredient and premix share for a species and stage, and every revision stays linked to the batches that used it.

  • Production Planning

    The plan turns dealer orders into mixer batches by formula, and shows which ingredient quantities each bin must supply.

  • Batch and Serial Tracking

    A farmer complaint is entered against a batch code and followed back through the mixer batch, bins and supplier lots behind it.

  • Dealer and Distributor Portal

    Dealers place orders by product and pack, see their dispatches and invoices, and the mill loads them against batch codes.

  • Credit Limits and Control

    Each dealer carries a credit limit, and an order that would take the balance past it is held for approval by the sales head.

Services

How we would put it in.

Setup, data migration, integrations and anything built on top.

Who uses it

One system, each person sees their part.

For mill owners

Read batches made, ingredient cost per tonne of feed, dealer balances and bags in stock without walking the floor.

For the laboratory

Enter intake and finished feed test results, hold a doubtful load, and keep retained sample positions.

For production planners

Choose formulas against dealer orders, see which bins can supply them, and order the day’s mixer and pellet sequence.

For mixer and pellet operators

Confirm each weighed ingredient on a screen, log line settings, and report downtime on the machine.

For dispatch and dealer accounts

Load orders by batch code, issue delivery notes, post receipts and chase dealers whose balance has passed its credit limit.

Reports

The numbers the owner asks for.

  • Raw material lots accepted, repriced and rejected, by supplier
  • Ingredient cost per tonne of finished feed, by formula
  • Formula variances flagged at the mixer, with reasons
  • Pellet runs with settings and fines returned
  • Batches traced to a complaint, with bins and supplier lots
  • Bag stock by product, pack size and batch
  • Dealer balances past credit limit, oldest first
Good fit

Who this is built for.

  • Poultry feed mills for broilers, layers and breeders
  • Cattle and dairy feed plants making mash, pellet or concentrate
  • Aqua feed mills that extrude or press floating and sinking pellets
  • Pet food and small animal feed makers
  • Premix and concentrate blenders that supply other mills
Honest answer

When it is not the right choice.

  • A farm that mixes its own feed for its own birds with a small mixer can use a notebook.
  • Grain millers who sell flour and not animal feed will find Flour Mill Management Software closer.
Made to fit

Adapted to your business before it goes live.

You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.

Formulas and species

Your formulas, stage names and premix inclusion are entered as the mill uses them, including any revision history worth keeping.

Intake test sheet

The lab fields, limits and price adjustment rules for each ingredient are set with your quality staff.

Line and mixer setup

Mixer sizes, pellet lines, dies and pack sizes are entered, with operator screens built for the machines you run.

Medicated sequence rules

Rules for which batches may follow a medicated premix are written with your own procedure and reviewed by your quality team.

Dealer ledger carried over

Your sheets supply dealer names, scheme rates, open invoices and bin quantities. Before go-live the sales and stores staff check each figure against what they know.

Hosted by GullySystem

We host it, which puts the lab bench, the mixer floor and the dealer desk on a single shared record.

Works alongside

  • Weighbridge ticket import
  • Mixer controller file import
  • Barcode and label printing
  • WhatsApp or SMS
  • Accounting export
Common questions

Questions owners ask before a demo.

Does it calculate least-cost formulas?

No. Formulas are entered after your nutritionist or software has set them. Revisions are kept, and each batch records the revision it used.

How does a bag lead back to raw material loads?

The batch code on the bag points to the mixer batch. The batch lists the bins used, and each bin lists the supplier lots tipped into it.

Can an operator substitute an ingredient?

The screen allows it only with a reason, and the variance is flagged for the planner. Allowed substitutions per formula can be listed in advance.

How are medicated batches handled?

Batches with a medicated premix are marked and the following batches are shown in order. The flushing steps come from your own procedure and are not decided by the software.

Can we link the weighbridge and the mixer?

A weighbridge ticket import is common. Whether a mixer controller can be linked turns on the brand of controller, which we check in the opening workshop. Manual entry works if no link is wanted.

Does it handle pet food and aqua feed as well?

Yes. Species and pack types are set up per product, and pellet, extruded or crumble lines can each be listed as separate production lines.

What about returned and expired bags?

Returns are logged against the dealer, batch and reason, then credited or written off by an authorised user. Stock for resale is kept apart from damaged goods.

Can existing dealer balances be loaded?

Yes. Your sheets supply the dealer list, scheme rates and unpaid invoices, and the sales office signs off the totals ahead of launch.

Can our records be exported later?

Yes. Batches, lab results, dispatches and dealer ledgers can be exported. The quotation names the export file type, so nothing is left to settle later.

What moves the quote for a feed mill?

Each extra production line, operator and machine connection raises the quote. You see your own formulas on screen before we put a quote in writing.

Wondering what it would cost? Share your requirements and an engineer will come back with a scope.

Book a demo

See Animal Feed Manufacturer Management Software with your own data.

Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

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