Serial-level records for cells, laminator runs, flash tests and power bins.
Manage cell and glass receiving, stringer and layup runs, lamination, electroluminescence checks, flash testing and pallet packing in one system for solar module makers. Each serial number keeps its cell lot, ribbon lot, laminator batch and measured power. The buyer’s order is filled from the right bin. A complaint opens the list of affected modules from one serial.
- Your module types, power bins and bills of materials keyed in during set-up
- Running orders and cell stock entered from the files the stores keep
- Our staff update test fields and bins whenever you ask
Incoming cell, glass and film lots, stringer and layup runs, lamination, electroluminescence checks and flash tests are all recorded in a system GullySystem configures for module makers. Every serial carries its cell lot, laminator batch and measured power. Modules are sorted into bins and listed on packing lists per buyer order.
What goes wrong before the software.
How the work flows through it, step by step.
- 1
Order and bill of materials
A buyer’s order names the module type, power class and quantity. The bill of materials lists cells, glass, film, backsheet, frame and junction box for it.
- 2
Receiving and stores
Cells, glass and film are received by lot with the supplier’s certificate. Stores racks are recorded, and issue to the line follows first in, first out.
- 3
Stringing and layup
The stringer solders cells into strings, and the layup station builds the matrix. Operator, ribbon lot and cell lot are recorded for the run.
- 4
Lamination and framing
Matrices are laminated under a set recipe, trimmed, framed and fitted with a junction box. Each module receives its serial number here.
- 5
Testing and sorting
Each module gets an electroluminescence image and a flash test, both stored under its serial. The measured power puts it into a bin.
- 6
Packing and dispatch
Modules are stacked on pallets to match the buyer’s order. Every serial on the pallet is named in the paperwork that goes out.
What is inside.
Every module can be switched on, left out or changed to match how your team already works.
The business modules it is built from.
Each one is also available on its own, or inside a system built for you.
- Order Management
Buyer orders are held against a module type and power class, and the open quantity falls as pallets are packed and shipped.
- Bill of Materials
Each module type lists its cells, glass, film, backsheet, frame and junction box with the wastage allowance used at the stringer.
- Batch and Serial Tracking
Cell, glass and film lots are logged at receiving, so a serial can later name the exact lots that went into it.
- Production Planning
Lamination batches are scheduled against orders, and a batch that departs from the approved recipe is flagged on the list.
- Quality Control
Electroluminescence images and flash results are saved per serial, and a module outside its limits is held before it reaches a bin.
- Barcodes and Labels
Rating labels and carton labels print from each module’s measured bin, and scanning a serial confirms it before it is packed.
- Stock Tracking and Alerts
Film, ribbon, flux, adhesive and frames are counted against reorder levels, and an alert raises a purchase request before a reel runs out.
- Shipping Integration for Order Fulfillment
Pallets are built from scanned serials and the packing list and delivery note are produced from them for the buyer’s order.
How we would put it in.
Setup, data migration, integrations and anything built on top.
One system, each person sees their part.
For the plant head
Read modules flashed, bin mix, rework causes and orders due against stock, from one screen.
For line supervisors
Release runs, follow stringer and laminator output and mark stoppages with a reason.
For test engineers
Check flash and electroluminescence results against limits and hold the simulator’s calibration dates.
For stores and purchase
Receive cell and film lots, issue to the line and raise orders when reels or boxes fall low.
For dispatch
Build pallets and packing lists by serial for each buyer.
The numbers the owner asks for.
- Flash-test counts by bin, shift and line
- Cell lots consumed against modules built
- Rework and scrap by cause and station
- Laminator batches that departed from the approved recipe
- Consumables used against reorder levels
- Pallet contents by buyer order
- Serials by cell lot, for a warranty claim
Who this is built for.
- Makers of crystalline silicon modules with a stringer and laminator line
- Half-cut and shingled cell module assemblers
- Plants that supply modules to installers and project developers
- Makers of small-format modules for lanterns and chargers
- Contract module assemblers who build to a buyer’s bill of materials
When it is not the right choice.
- A cell maker with wafer, diffusion and printing lines needs process control far beyond what this covers.
- Firms that only install and sell modules will find Solar Installation Management Software closer.
Adapted to your business before it goes live.
You are not handed a login and left to it. The product is set up around your records, your people and the tools you already use.
Works alongside
- SMS
- WhatsApp or other messaging
- Label printer
- Flash tester file import
- Accounting export
Questions owners ask before a demo.
How does a serial link back to its cells?
The stringer run records which cell lot and ribbon lot it used. Lamination links that run to a module, so the serial opens to the exact lots behind it.
Can it store flash test results?
Yes. Power, voltage, current and the check image are saved against each serial, with the date and the simulator’s reference module noted.
How are power bins applied?
Bin limits for each module type are set with your test engineer. The measured power then places the module, and the label prints from that bin.
Does it cover half-cut cell modules?
Yes. The module type holds its cell count and layout, so half-cut, full-cell and shingled types each get their own bill of materials.
Can we compare laminator batches?
Each batch logs the actual temperature, pressure and cycle time against the approved recipe. A departure shows on the batch list.
What happens to a rejected module?
It is pulled under a cause such as cracked cell or lamination bubble. It then goes to repair or scrap, and the cause feeds the station report.
Can a buyer’s audit pack be produced?
Partly. A serial report shows lots, runs and test results. Whether it satisfies a given buyer’s audit is a matter for your quality staff to confirm.
Can the packing list name serials?
Yes. Pallets are built from scanned serials, and the list printed for the buyer shows each one beside its measured power.
Who owns the production records?
You do. Serial lists and flash-test results export in a format we set out in the proposal, ahead of any build.
How do we see it before committing?
A demo is run on a dummy module type and bin set you give us. A written proposal follows, since cost depends on line count and test stations.
Wondering what it would cost? Share your requirements and an engineer will come back with a scope.
Businesses that use this.
See Solar Panel Manufacturer Management Software with your own data.
Tell us how you run things today. We’ll show you the parts that matter to you and say plainly what would need changing.
- No obligation
- A reply within one business day
- Your details stay private
Start with your requirements
Seven short steps that tell us what you need. An engineer reads them before getting in touch.
Share your requirements