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GullySystem
Ambattur · Locations

Job-card, stock and dispatch software for Ambattur’s industrial estate units.

Ambattur Industrial Estate has machining, sheet metal, plastics and assembly units supplying larger plants around Chennai. Call-off schedules, inspection reports and job-work challans make up the daily paperwork, and much of it is written by hand and entered in Tally later. GullySystem, based in Nagarbhavi, Bengaluru, builds job-card, stock and dispatch software that works beside Tally.

At a glance

Ambattur is one of the largest industrial estates in the south, and most units in it are small. They machine, press, mould and assemble to a customer’s drawing and delivery date, often for several customers at once, each with its own schedule and its own inspection requirements.

Customers send schedules and expect traceability in return. A unit typically keeps paper job cards, a challan book for job work and a Tally company that the shop floor does not use directly.

Around Ambattur

Where the businesses are in Ambattur, and what they run on.

The machining and sheet-metal units

Job shops in the estate turn, cut, press and weld to a customer’s drawing, and the job card travels with the part and is read at each machine.

Plastic moulding and rubber units

Moulding shops run several cavities and colours for appliance and vehicle makers. Cycle time, rejection and material use are noted per shift on a handwritten sheet that reaches the office later.

Electrical and electronics assembly

Panel, wiring harness and electronics assembly units supply plants and contractors, and their bills of material change with customer revisions. The store is informed after the change.

MTH Road and the supplier trade

Steel, fastener, tool and consumable dealers supply the estate on credit. Deliveries run through the day.

Process and transport units

Powder coating, plating, packing and transport firms work between the units, and goods sent for process work travel on a challan. Some challans are not closed after the goods return.

How software gets chosen

How Ambattur businesses pick and use software.

Units in Ambattur often look at new software when a customer audit or a rejection turns paperwork into a problem. The job card screen is the first thing to be shown working on the floor.

Accounts stay in Tally. New software hands invoices and stock movements over to Tally and leaves the books exactly where they are, so the accountant’s routine does not change.

Supervisors may read Tamil more easily than English, so floor screens and printed job cards can carry Tamil labels. The wording is agreed with your supervisor during the build. Work runs by screen-share from GullySystem’s office in Nagarbhavi, Bengaluru.

Where it breaks

Where Ambattur businesses lose time and money.

Schedule changes reach the floor late

Customers revise call-offs on a portal during the month, and the change is passed on later. A plan that shows the revised quantity against what is already made helps prevent extra production before the change reaches the press.

Job work goes out and the challan balance is unknown

Parts leave for plating, heat treatment or coating and return in lots that do not always match the quantity sent out. A challan-wise balance shows which parts are outside the unit, with which processor and for how many days.

Rejections are hard to trace

When a lot comes back, the machine, operator and inspection behind it cannot be shown. Recording inspection against the job card provides that trail.

Material shortage is found at the machine

Bar stock, sheet and bought-out items are checked against the job only when it starts on the shop floor. Linking the bill of material to stock when the order is accepted brings the shortage forward, while it is still a purchase.

Dispatch and invoice are a day apart

Goods go out on a challan and the invoice is raised later in Tally. Passing each dispatch to Tally lets the invoice be ready when the vehicle leaves.

How it works

How the work runs from Bengaluru for Ambattur.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to Ambattur. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions Ambattur owners ask before they call.

Can operators update a job card on the shop floor?

Yes, on a shared tablet or a phone kept at the machine. The screen has large buttons for start, stop, quantity and rejection, with Tamil labels where the supervisor wants them.

Will it give our customer’s audit what it asks for?

Yes, as far as records go. Job cards, inspections, material batches and dispatch details are held and traceable back from the invoice, which is what those audits draw on. GullySystem makes no certification claim on your behalf.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Talk to us

Tell us what your Ambattur business runs on today.

Send a short note on the spreadsheets, software or WhatsApp groups your team depends on. We reply the same working day.

What happens after you share your requirements

  1. A senior engineer reads your answers. Nobody phones first.
  2. Within one business day you get a written note: what we understood, what we would start with, and the questions we still have.
  3. If it fits, a proposal follows with the order of work, what we need from you and what you receive at each step.
  4. No call is booked and nothing is paid until you have read the note. Your details stay with us.

Start with your requirements

Seven short steps that tell us what you need. A senior engineer reads them before anyone gets in touch.

Share your requirements