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GullySystem
Industry category · Sheet Metal & Fabrication

Follow each sheet, cut part, bend and weld from the nesting plan to the loaded truck.

Sheet metal shops, laser and bending shops, stampers, welders, steel fabricators and enclosure makers all turn flat stock and sections into finished assemblies, and each one answers to a drawing. Here the material, the cut list, the weld record and the delivery note are tied to one job record.

At a glance

Fabrication trades share a flow that starts with raw sheet, plate or section and ends with a finished assembly. It is a long road. A laser cutting shop nests parts on a sheet, a bending shop forms them on a press brake, and a welding shop joins them. A stamping company does the same work at volume with a die. Structural steel and stainless fabricators work from larger drawings and heavier stock. Stock is bought by weight, and every kilogram that ends up as scrap is money that never returns to the shop.

What travels with the job is a drawing, a bill of materials, a material grade and a heat or mill certificate. Any of them can change between the quote and the last weld. Offcuts and remnants matter. Weld procedures and welder qualifications matter where a customer asks for them. Not every customer does. Coating, galvanising and powder coating are often done by a subcontractor. The job leaves the shop. It has to come back.

Scale differs. An enclosure maker builds repeat designs in batches. A structural fabricator ships numbered members to a site. A custom shop quotes a one-off gate. The same quote, nesting, routing and dispatch records serve them all, with different weights on each.

8 trades in this group
The trades

Software for each kind of sheet Metal & Fabrication business.

Sheet metal fabricators

Sheet metal fabricators cut flat blanks on fibre lasers and turret punches, fold them on press brakes, weld the seams and send frames to powder coat. The software for sheet metal fabricators ties the DXF flat pattern, the nest report, the bend programme and each weld step to one job. Mill certificates and coater delivery notes stay beside the parts they covered.

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Laser cutting shops

Laser cutting shops sell machine time and finished blanks, and the margin sits in how well sheets are nested and how few minutes a head spends on a part. The software for laser cutting shops holds the quote by cut length and pierce count, the nested sheet, the material lot and the parts delivered. Gas, lens and nozzle use are recorded against the machine.

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CNC bending shops

A CNC bending shop forms flat blanks into channels, boxes and brackets on press brakes, and every part depends on the right punch, die and sequence. The software for CNC bending shops stores the bend programme, tooling set, back-gauge data and angle readings against each part revision. Blanks arrive from the cutting shop, and formed parts go on to welding or coating.

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Metal stamping companies

Stampers feed coil or strip through progressive and transfer dies on mechanical and hydraulic presses, and the die is the asset that needs the closest watching. The software keeps die history, coil heat number, stroke count and parts per hour for every run. Regrind, scrap weights and customer call-offs are tied to the run they came from.

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Welding shops

A welding shop sells joints that must hold. The proof is paperwork. Paperwork gets lost. The software keeps the drawing revision, the weld procedure specification, the welder who ran each joint and the wire lot together on one job, beside the inspection results and rework. When a customer asks about a fillet weld on a bracket delivered months ago, the answer is a record, not a memory.

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Structural steel fabricators

A structural steel fabricator turns detail drawings into marked members that must arrive in erection order. The software holds the piece mark list, the heat numbers on the section, the cutting and welding stages and the loading plan. A revised drawing reaches the shop at once. Members reach the crane in sequence.

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Stainless steel fabricators

Buyers pay for clean metal that will not rust, which puts the grade, the weld finish and the pickling step as important as the shape. Metal is dear. The stainless fabricator software ties each job to its sheet or tube grade, heat number, weld and polish records. Kitchens, tanks and process pipework each carry their own paperwork. A heat number is read off the record, never recalled from a chat.

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Industrial enclosure manufacturers

An enclosure maker bends sheet into cabinets, panels and consoles that hold other people’s electrics. The enclosure software keeps each unit’s drawing, sheet grade and thickness, cut-outs, coating shade and gasket together. Catalogue boxes and made to order units share one order book. Panel builders get what they specified.

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What they share

Where these businesses lose time and money.

Quotes ignore the real material cost

Sheet price, nesting yield, offcut value, cutting time and bending operations are estimated by rule of thumb. Rarely checked. A job that quotes well can still lose money on scrap, rework and a second trip to the supplier for sheet that was already on the rack. Margins thin.

Remnants and offcuts are not counted

Part-used sheets and leftover plate are stacked in a corner with a chalk mark. Nobody knows the grade or the size, so the buyer orders new sheet while a usable plate with its certificate sits unseen under the dust.

Drawings change after cutting starts

A revised flat pattern or bend allowance reaches the office but not the press brake. Parts are formed to the older drawing, and the error is found only at assembly, when the fitter holds two pieces that will not meet and the whole batch is already bent.

Weld and coating records are scattered

Welder names, procedures, inspection results and coating batches sit on job cards or in a supervisor’s notebook. A customer’s request for proof takes a day to answer, and the answer is only as good as the handwriting in the notebook.

Dispatch is assembled from several lists

Parts, hardware, painted items and site-bound members are counted by hand against a packing list. Counting is slow. A missing piece is found at the customer’s gate. Calls follow.

What the software does

What we build across sheet Metal & Fabrication.

Price from the flat pattern

Build a quote from sheet or section weight, cutting length, number of bends, welds, finishing and subcontract steps, and keep the estimate beside the actual cost of the finished job.

Hold sheet, plate and remnants by size and grade

Record each sheet and usable offcut with grade, thickness, dimensions and certificate. Nesting draws on remnants before a new sheet is issued.

Route each part through its operations

Move parts through laser, punching, bending, welding, finishing and assembly as separate steps. Each station has its own queue, so the floor sees at a glance what is waiting and what has been held back.

Keep revisions with the job card

Attach the current drawing, flat pattern and bending data to the job, and mark the card when a revision replaces them. Operators work from what is current.

Record weld and inspection traces

Log the welder, procedure, consumable batch and visual or tested result against each assembly, and print a pack for the customer from those entries.

Build dispatch from the job

Generate a packing list and delivery note from completed parts. Tick them off at loading. Keep the signed copy on the job, where the accounts team can find it later.

Common questions

Questions sheet Metal & Fabrication businesses ask.

Is one product enough for every fabrication trade?

No. Sheet metal, laser cutting, bending, stamping, welding, structural steel, stainless and enclosure work are each given a product of their own. The records overlap, but the quote and the routing differ by trade, because a stamping line prices a stroke while a structural shop prices a tonne of steel.

Can it do the nesting itself?

No, nesting stays in your nesting or CAM software. The system takes the sheet usage and the parts list from it, then uses them for costing, stock and the job record. Nobody types a cut list twice.

Can it read files from our CAD system?

Drawings and flat patterns are stored against the job and revision. Reading a parts list or bill of materials from your CAD package is scoped once we know the file format it writes out.

Will it prove welds meet a standard?

No. It keeps the welder, procedure and inspection entries that a customer or inspector may ask to see, and it can print them as a pack. Qualification and sign-off stay with your qualified people and the inspecting body.

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