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Hosur · Locations

Hosur’s SIPCOT suppliers work to OEM schedules, job work and audits across Tally, Excel and floor registers.

Hosur’s SIPCOT component makers work to OEM delivery schedules, job-work challans and audit records, usually spread across Tally, Excel and a shop-floor register. GullySystem, based in Nagarbhavi on the Bengaluru side of the border, works remotely on production, traceability and dispatch software for those units.

At a glance

Hosur supplies parts to assembly lines in Bengaluru and Chennai: machined components, sheet metal, castings, wiring harnesses and electronics made in the SIPCOT phases and along Bagalur Road.

The town is also a flower belt. Polyhouse roses grown around Hosur and Denkanikottai are exported through Bengaluru airport, and hospitals, schools and apartments have grown around the workforce.

Around Hosur

The areas, estates and markets that matter in Hosur.

SIPCOT Phase I and Phase II

Automotive and engineering suppliers work to OEM call-offs, with PPAP files, gauge calibration and traceability records for audits.

Bagalur Road

Smaller machine shops and fabricators do job work for the larger units. Challans and piece-rate costing drive their records.

Shoolagiri and the Krishnagiri highway

The SIPCOT industrial park near Shoolagiri, and the warehousing along NH 44. Logistics firms, electric-vehicle and electronics plants.

Hosur and Denkanikottai rose belt

Polyhouse growers export cut roses, which calls for grade-wise harvest records, cold-chain dispatch and foreign-currency buyer payments. Consignments leave through Bengaluru airport, so dispatch timing is part of the record.

How software gets chosen

How Hosur businesses pick and use software.

Many Hosur owners live in Bengaluru or started their careers in Bengaluru plants, and expect a vendor to understand both OEM paperwork and a Tamil-speaking shop floor. Software is usually adopted after an audit finding, a quality escape or a customer request for barcode labels.

Hosur is close to Bengaluru by road. Daily work still runs from Nagarbhavi through video meetings and WhatsApp.

Where it breaks

Where Hosur businesses lose time and money.

OEM traceability requests take manual searching

An audit asks which raw material heat went into a rejected lot. The answer is split between a register, a Tally purchase entry and a supervisor’s notes, and each of them covers only part of the batch history.

Job-work challans do not reconcile

Parts go to a Bagalur Road job shop for machining or plating and come back in partial lots, and each return is booked separately against the original challan. GST returns make it a reporting matter.

Call-offs change daily and the plan is in Excel

The customer revises schedules on its portal, and the planner copies them into Excel by hand. A change reaches the machines late. The wrong part may run for part of a shift.

How it works

How the work runs from Bengaluru for Hosur.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to Hosur. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions Hosur owners ask before they call.

Is the work done on site in Hosur?

No. Hosur clients are served from Nagarbhavi, Bengaluru, over video and phone, and Hosur is close to Bengaluru by road. A plant walk-through is discussed separately as part of the first review.

Can machine data feed the production report automatically?

It depends on the machine. Where machines have a PLC or counter output, a small edge device can send cycle counts and downtime to the dashboard. Older machines can use a tablet entry by the operator instead.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Talk to us

Tell us what your Hosur business runs on today.

Send a short note on the spreadsheets, software or WhatsApp groups your team depends on. We reply the same working day.

What happens after you share your requirements

  1. A senior engineer reads your answers. Nobody phones first.
  2. Within one business day you get a written note: what we understood, what we would start with, and the questions we still have.
  3. If it fits, a proposal follows with the order of work, what we need from you and what you receive at each step.
  4. No call is booked and nothing is paid until you have read the note. Your details stay with us.

Start with your requirements

Seven short steps that tell us what you need. A senior engineer reads them before anyone gets in touch.

Share your requirements