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GullySystem
Industry category · Food and consumer goods

Trace each batch from material lot to dispatch, and each order to its cost and settlement.

Food and consumer goods businesses buy materials in lots, make or cook in batches and sell to distributors, institutions, outlets or families. Tally usually holds the invoices, while recipes, batch records, expiry dates, schemes and claims sit in registers and chats. The common need is a record that ties materials issued to batches made, and batches made to orders sent, returned or wasted.

At a glance

Seven trades share this group: makers of snacks and masalas, drinks, personal care and household products, suppliers to hostel and hospital kitchens, bakeries and caterers. Some pack under their own brand. Others cook to an order. All of them turn bought materials into something with a shelf life or a serving time.

Where a business makes goods to a recipe, the plant or kitchen works in batches. The figures that matter are quantity issued, quantity made and what was lost to rejection or wastage. These are written at the stage where they happened, often on a sheet that is totalled after the shift. In the manufacturing trades Tally takes the invoice, and batch and expiry records sit apart.

The selling side adds its own record. Distributors order by phone or through a salesman, and schemes run for a few weeks. Institutions send daily indents against agreed rates. Cake and event customers change their order several times. Returns, claims and extra plates all arrive after the fact, and each has to be checked against what was actually sent, offered or agreed with the buyer.

7 trades in this group
The trades

Software for each kind of food and consumer goods business.

Food manufacturers

Makers of snacks, masalas, pickles and sweets usually run on Tally, a paper batch register and distributor orders on WhatsApp, so tracing and expiry tracking slip. The production management software takes your recipes, batch sizes and pack sizes as they are. Each batch traces to the material issued to it and the dispatch it left on. Best-before tracking and distributor schemes are built on top during implementation.

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Beverage manufacturers

Makers of packaged water, soda, juice and flavoured drinks buy preforms, caps, labels, sugar and concentrate, then blend and fill in batches for distributors and route vans. Tally holds the invoices, while batch codes, line output and returnable crates sit in registers. The production management software keeps bills of material, work orders and stage records. A returnable-container ledger and batch-code stock are built around it during implementation.

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Personal care product manufacturers

Makers of soaps, shampoos, creams, hair oils and face washes, under their own brand or for other brands, keep formulations, batch records and packaging stock in separate files. Bills of material, work orders and stage records for bulk and filled packs sit in the production management software. Batch-wise finished stock, returns by batch and a view for each brand owner are built on top during implementation.

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Household products manufacturers

Makers of detergent powder, liquid detergents, dishwash, floor cleaners and similar goods run mixing, filling and packing in batches and sell through distributors on schemes. Tally holds the invoices, while material issue, pack sizes and trade offers sit in registers. The production management software holds recipes, work orders and stage records, and the wholesale ordering software adds distributor logins, schemes and credit holds.

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Institutional food suppliers

Institutional food suppliers send rice, dal, oil, vegetables, dairy and packed groceries to hostels, hospital kitchens, canteens, caterers and hotels. Daily indents, rate contracts and signed challans are kept in WhatsApp, a diary and Tally. The wholesale ordering software gives each mess a login, price lists, credit holds, route picking and part dispatch. Standing orders and monthly consolidated bills are built around it during implementation.

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Bakeries

A neighbourhood bakery bills at the counter, takes cake orders by phone, receives design photos on WhatsApp and plans the next day’s bake. Outlets send an indent each evening, and the central kitchen builds one plan from all of them. The bakery management system joins orders, production, stock and wastage into one record for every outlet.

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Caterers

Caterers run weddings, corporate lunches and tiffin contracts from messaging chats, quotations and purchase lists. The work starts at the quotation and ends at settlement, with menu versions the family approves, quantities worked from the closing count, and every extra plate added at the hall recorded.

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What they share

Where these businesses lose time and money.

A complaint cannot be traced to its lot

The batch sheet, the supplier lot and the dispatch record are separate files, and one is often missing. The customer waits for it.

Actual use drifts from the recipe

Oil, spice, base chemical or flour is issued a little over standard, and the drift shows only in the monthly margin. The cause is long gone.

Near-expiry stock is found late

Older batches sit behind newer ones in the godown, and goods come back from distributors with little shelf life left. Credit notes then follow.

Claims are approved without checking

Distributor schemes, damage, leakage and returns arrive as paper claims, and checking each line takes time. Accounts approve what they cannot verify.

Waste and extra quantity go uncounted

Rejected pouches, unsold cakes, extra plates added at the hall and empties that never come back are counted by nobody. Margin shows it later.

What the software does

What we build across food and consumer goods.

Material lots tied to work orders

Receive each ingredient or packing component against its purchase order with the supplier lot noted. Tie every issue to a batch or work order, so consumption can be read long after the shift ends.

A batch sheet with expected against actual

Record the quantity issued against the quantity the recipe expected for every batch, with yield, rejection and wastage counted at the stage where each occurred and the operator named.

Stock held by batch and expiry

Hold finished goods by batch code and best-before or make date, and show the oldest batch first at dispatch. Returns are logged against the batch with a reason.

Orders at the rate, scheme and credit limit in force

Take orders from distributors, route salesmen, institutional kitchens and counters at the rate and scheme running on that date. Hold an order that crosses a credit limit until a named person releases it.

Claims and returns checked against the record

Raise each claim against the invoice, with the batch and a photograph where one exists, and compare it with the scheme or rate that was announced before a credit note is raised.

Event and custom orders kept in versions

For cake orders and catered events, save each change to the menu or design as a new version and record the advance. Mark the version the customer approved, so the kitchen sees only that one.

Common questions

Questions food and consumer goods businesses ask.

Can one product cover a food plant, a bakery and a caterer?

No. The production management software covers batch makers, the bakery system covers outlets and cake orders, and the catering software covers events, each fitted to its own recipes and counts. Extra layers are built around them.

Does the software make us compliant with food or licence rules?

No. Compliance comes from your process, your licence and your testing. The software keeps batch, lot, test readings and dates together, so a question from an auditor or a buyer can be traced through that one record.

Will it connect to Tally?

Not built in. Tally can stay for accounts and GST. Batches, stock and orders live here. A file for your accountant is written at set-up and quoted separately.

Is software needed for one bakery counter or a solo cook?

Often not. A billing app can serve one counter with few custom orders, and a diary can serve a home cook taking a few orders a month. The need begins with several outlets.

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