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GullySystem
Bhilwara · Locations

Job work, lot and billing software for Bhilwara’s yarn, weaving and processing units.

Bhilwara is a suiting and yarn town where spinning mills, weavers and processing houses pass material to each other on job work, tracked in Excel and challan books. GullySystem provides the job work, lot tracking and billing software that follows the material, with Tally kept as the book of accounts.

At a glance

Bhilwara’s mills spin polyester-viscose yarn, and many weaving units turn it into grey suiting on powerlooms and shuttleless looms. Processing houses dye and finish it. Traders then sell the finished suiting across India under their own names.

At each step, material moves on job work: yarn issued, fabric received, shortage allowed. The challan book and an Excel sheet are usually the only record of who holds which lot, and both are updated after the material has already moved. Records lag. Neither is current.

Around Bhilwara

The areas, estates and markets that matter in Bhilwara.

The weaving units

Loom sheds weave grey fabric on job work or on their own account. Beams, picks and metres are tracked by hand, and settlement with yarn suppliers is done monthly from a register that only one person keeps. Metres are counted twice. Counts differ.

The processing houses

Dyeing and finishing units receive grey cloth from many parties, process it in lots and return it. Lot tracking, shade records and chemical consumption are the key records, and each lot needs its own set for the party that sent it. Shades vary by lot.

The spinning mills

Larger mills run their own ERP but deal with small buyers and job workers who do not. The gaps sit at the edges, in dispatch and in receivables, where the mill’s own records meet the paper records of the small parties it deals with. Handover is manual.

The suiting trade in town

Traders and brand owners buy finished fabric and sell to wholesalers across India. Agents, commission and long credit periods together make receivables the largest set of records to manage in the trade, and each agent works to different terms. Terms vary.

How software gets chosen

How Bhilwara businesses pick and use software.

Bhilwara business families trade with each other regularly, so software is often chosen on a peer’s recommendation. References carry weight. A system that already uses beams, lots and job work challans is easier to adopt than a general ERP that has to be explained.

The owner usually runs the commercial side and a trusted manager runs the floor. Both need to see the same lot status, one on a laptop and one on a phone, without waiting for a sheet to be prepared.

Both read reports on a phone.

Where it breaks

Where Bhilwara businesses lose time and money.

Fabric at job workers is not tracked by party

Grey cloth sent to three processing houses comes back in parts over several weeks, so the pending balance changes with each return. Pending metres by party are calculated by hand whenever somebody asks, and the figure is out of date soon after. The count is rarely current.

Agent commission and buyer credit are tracked separately

Sales go through agents on commission, with long credit to buyers who pay according to their own season. Working out what each agent is owed, and when, takes a day each month. It is manual work.

Shade complaints cannot be traced back

A buyer rejects a shade. The dye lot, the grey lot and the weaver are recorded in three different registers, so the cause cannot be traced beyond the metre count. Complaints stay open.

How it works

How the work runs from Bengaluru for Bhilwara.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to Bhilwara. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions Bhilwara owners ask before they call.

Can the software track grey fabric sent for processing?

Yes. Each job work challan records metres and lots, and each receipt reduces the pending balance by party. The stock lying at every processing house can be seen at any time, by party, lot and metres.

Will it calculate agent commission on paid bills only?

Yes. Commission can be set for each agent and released only when the buyer pays, with a part payment releasing a matching share. How commission is worked out differs between firms, and the first step records the method in use today. Each agent’s statement then shows what is due and why.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Talk to us

Tell us what your Bhilwara business runs on today.

Send a short note on the spreadsheets, software or WhatsApp groups your team depends on. We reply the same working day.

What happens after you share your requirements

  1. A senior engineer reads your answers. Nobody phones first.
  2. Within one business day you get a written note: what we understood, what we would start with, and the questions we still have.
  3. If it fits, a proposal follows with the order of work, what we need from you and what you receive at each step.
  4. No call is booked and nothing is paid until you have read the note. Your details stay with us.

Start with your requirements

Seven short steps that tell us what you need. A senior engineer reads them before anyone gets in touch.

Share your requirements