Tie each heat, pour and casting to its pattern, test result and customer order, from melt to dispatch.
Iron and steel foundries, die casting shops, investment casters and sand casting plants all pour molten metal into a mould and check what comes out. Melts, patterns, dies, inspection results and customer orders are kept together in one traceable record, so a casting can be followed back to its heat.
Casting trades share a hot, heavy sequence. Metal is melted to a chemistry, poured into a mould, cooled, knocked out, fettled and inspected before it is released against a customer order. Iron and steel foundries pour into sand moulds. Investment casting companies build wax patterns and ceramic shells. Aluminium die casting and gravity die casting companies fill steel dies, with pressure or by gravity alone, and trim the flash before the part is checked.
The record that matters most is the heat. A furnace charge has a chemistry, a pouring temperature and a list of castings poured from it, with the operator and shift noted. Spectrometer readings, tensile bars, hardness checks and radiography reports all belong to that heat, so when a casting is questioned later the heat number is the way back.
Tooling is the second thread. Sand foundries hold wooden or metal patterns and core boxes, and die casters hold dies with shot counts and repair histories. Foundry component manufacturers often machine what they cast, so the part has to carry its identity from the pour to the finished dimension.
Software for each kind of casting & Foundry business.
Iron foundries
Iron foundries melt grey or ductile iron, pour it into sand moulds, shake out, fettle and often machine the casting. Foundry software holds the heat, charge, pouring temperature, pattern, test bar and rejection cause against each casting, with the customer’s drawing beside them.
Learn moreSteel foundries
A steel foundry sells castings, but the customer also buys the paperwork that proves what was poured. The software ties each casting to its heat number, ladle analysis, normalising charge and magnetic particle result. Material test certificates are drawn from those records, so nothing is retyped.
Learn moreSand casting foundries
A sand foundry makes tonnes of castings from sand that changes by the hour. The sand casting foundry software keeps the sand test, the melt analysis and the pour next to the casting that came out. Rejections are counted by cause, pattern and shift.
Learn moreInvestment casting companies
Lost wax casting passes through a dozen small stages, and a part can be lost at any of them. The investment casting software tracks wax dies, patterns, trees, shell build, dewax, pour and finishing against the customer’s order. Inspection results stay with the part number.
Learn moreAluminium die casting companies
Aluminium die casters melt alloy, inject it into steel dies, trim the shot and machine the casting. Die casting software holds the alloy lot and melt check, die shot counts, trim press yield, porosity findings and leak test results against every casting number.
Learn moreGravity die casting companies
Gravity die casting companies pour molten aluminium or brass into reusable steel dies, with no pressure beyond the weight of the metal. The gravity die casting company software holds each part specification, the melt and alloy lots, the dies and cores, the pour records and the leak and X-ray tests. Orders are planned by die and machine, and finished castings move on to machining.
Learn moreFoundry component manufacturers
A casting is judged on dimensions, chemistry and soundness, and this software holds all three against the pour that made it. Pattern plates, core boxes, spectrometer readings, fettling counts and machining routes sit on one job. When a customer returns a gearbox housing, you find the heat, the mould and the shift.
Learn moreWhere these businesses lose time and money.
What we build across casting & Foundry.
Ready products that fit casting & Foundry.
Each one is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then. You are not paying to build the basics again.
Iron Foundry Management Software
Patterns, charge sheets, heats, pouring records, tensile and hardness test bars, rejection causes, machining routes and dispatch for iron foundries.
Learn moreInvestment Casting Company Management Software
Wax dies, patterns, trees, shell coats, dewax, melts, cut-off, finishing, inspection reports and dispatch for lost wax casting companies.
Learn moreAluminium Die Casting Company Management Software
Ingot lots, melts, die shot counts, trim press yield, X-ray grades, leak tests and machining routes for aluminium die casters.
Learn moreThe services behind it.
Business Process Automation
Approvals, reminders, follow-ups and reports that run on their own instead of on someone remembering.
Learn moreERP, CRM and Business Software Implementation
One record of stock, orders, customers and accounts, set up so your team opens it every day.
Learn moreIoT and Edge Computing
Machines, meters and sensors feeding the same system your office uses, even when the network drops.
Learn moreData Migration and Moving Off Spreadsheets
Data migration and spreadsheet replacement covers auditing existing files, cleaning and deduplicating records, loading them into a new system and reconciling the loaded result against known totals. Both systems then run side by side before cutover. Originals stay untouched.
Learn moreQA and Software Testing
Testing on the phones, browsers and patchy networks your customers and staff actually use.
Learn moreWritten for casting & Foundry.
Practical notes on running the business, not product marketing.
Foundry management software: what it covers from melt to dispatch
What foundry management software covers: heat records, patterns, moulds, inspection and orders joined so each casting traces back to its melt.
Learn moreHow to trace a casting back to its heat
Step by step: give each heat and ladle an ID, link it to moulds and castings, and keep the chain through fettling and dispatch.
Learn moreWhy foundry heat records in a logbook fail an audit
Common gaps in handwritten melt logs, such as missing chemistry, tap temperature and charge mix, and how customer auditors spot them.
Learn moreHow to assemble a casting test certificate without retyping
Pull chemistry, mechanical and NDT results into one certificate per heat or lot, laid out in the customer’s format without retyping any value.
Learn moreQuestions casting & Foundry businesses ask.
Does one product serve every kind of foundry?
No. Sand, investment, die casting and iron or steel foundries keep different records, so each trade has its own product. Mixed plants are scoped during implementation.
Will it take readings from our spectrometer?
Not on its own. A link is scoped per instrument once the model is known, and until then readings are entered or imported against the heat.
Can it show which castings came from a given heat?
Yes. Each pour is linked to its heat. Each casting lot is linked to its pour. A heat number leads to every casting, test and customer order connected to it, which makes a recall or a complaint much easier to answer. It takes one search.
Will it certify our castings to a standard?
No. It holds the test results and produces the certificate layout the customer asks for, while compliance with a standard stays between you, your customer and the assessing body. The software keeps the evidence together.
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