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Vapi · Locations

Vapi’s chemical units keep batch, lab and waste records that have to match each tanker dispatched.

Vapi has dye, pigment, intermediate and pharma units, with paper, plastics and packaging firms nearby. Records are scattered. Batch records, lab reports and hazardous-waste logs are kept in registers and Excel, while Tally holds the accounts. GullySystem provides batch, register and dispatch software, delivered remotely from Nagarbhavi, Bengaluru, and lists data and security risks during the work.

At a glance

Vapi GIDC is a long-established chemical estate making dyes, pigments, intermediates and pharma ingredients. Sarigam and Umbergaon to the south and Silvassa across the border add chemical, plastics, paper and textile units.

Every plant keeps batch sheets, lab reports, effluent and hazardous-waste records, and dispatch documents for each tanker or drum. Each has to be produced on request. Some have their head office in Mumbai, and figures travel between the head office and the plant by phone call, message and end-of-day file.

Around Vapi

The areas, estates and markets that matter in Vapi.

Vapi GIDC

Dye, pigment, intermediate and pharma units selling to formulators, paint makers and exporters, where batch records, yields and dispatch paperwork make up most of the plant’s working day.

Sarigam and Umbergaon

Chemical, plastics and engineering units in nearby GIDC estates, sharing contractors, transporters and effluent handlers with Vapi, so a single tanker may serve plants in more than one estate.

Silvassa

Plastics, textile and yarn units across the border, some run by groups that also have plants in Vapi. Records are kept for two states.

Effluent and waste contractors

Transporters and contractors handling effluent and hazardous waste for the estate. Their manifests and trip records have to match the plant’s own registers entry for entry, including the date and the quantity.

Chala and Koparli Road

Housing, clinics, schools and shops serving the estate’s workforce. Shift timings set the pattern of the day.

How software gets chosen

How Vapi businesses pick and use software.

The owner is often in Mumbai and the plant head is a chemist in Vapi. They speak daily. Software is usually bought when the owner wants to see the plant’s numbers without phoning the plant for them. Timing matters.

Operators on the floor come from across India, and Hindi is often more widely used than Gujarati. Plant screens can be in Hindi. The office can stay in English.

Where it breaks

Where Vapi businesses lose time and money.

The Mumbai office sees the plant’s numbers a day late

Production, stock and dispatch reach Mumbai as an evening Excel file, prepared by hand from the day’s registers. A dashboard fed by the plant’s own entries shows the same numbers as they happen, without a second file being prepared.

Waste and effluent registers are filled in before inspections

Records that should be daily are often caught up in a rush before an inspection. Daily entry on a tablet keeps them current, and a report in the board’s format is printed from those entries. Dates match the work.

Solvent recovery and batch yield are estimated

Inputs and outputs sit on different sheets. Yield per batch is worked out only occasionally. A batch record that captures both shows yield and recovery for every batch.

COA and MSDS are searched for at every dispatch

The truck waits while someone finds the right certificate. Linking lab results to the batch prints the COA with the invoice, so nobody has to open a folder to find the right document for the right batch.

How it works

How the work runs from Bengaluru for Vapi.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to Vapi. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions Vapi owners ask before they call.

Can the Mumbai office see plant production as it happens?

Yes. Production, stock and dispatch entries made at the plant feed a dashboard that the owner can open on a phone. What belongs on that one screen is decided first. It is usually less than first requested, and it can grow later.

Can the plant screens be in Hindi for operators?

Yes. Batch entry, attendance and store screens can be in Hindi, while reports for management and the CA stay in English, so each reader sees one language on one screen. Language is set for each screen during implementation.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Talk to us

Tell us what your Vapi business runs on today.

Send a short note on the spreadsheets, software or WhatsApp groups your team depends on. We reply the same working day.

What happens after you share your requirements

  1. A senior engineer reads your answers. Nobody phones first.
  2. Within one business day you get a written note: what we understood, what we would start with, and the questions we still have.
  3. If it fits, a proposal follows with the order of work, what we need from you and what you receive at each step.
  4. No call is booked and nothing is paid until you have read the note. Your details stay with us.

Start with your requirements

Seven short steps that tell us what you need. A senior engineer reads them before anyone gets in touch.

Share your requirements