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GullySystem
Industry category · Food and consumer goods

Trace each batch from material lot to dispatch, and each order to its cost and settlement.

Snack fryers, spice grinders, soft-drink fillers, soap makers, hostel kitchens and cake counters buy materials in lots, blend in batches, and sell on to stockists, canteens and families. Accounting software holds the invoices. Recipes, retention samples, best-before dates, schemes and leakage claims sit in registers and chat threads, far from the stock record that should tie them together. The shared need is one record tying materials issued to batches made, and batches made to orders sent, returned or poured away.

At a glance

This group runs from makers of snacks, pickles and spice blends to bottlers of squash, soap and floor cleaner, and on to bakeries, caterers, breweries and wineries. Some pack under their own brand. Others cook only against an order. Everything they handle has a shelf life or a serving time, so a late discovery costs real stock and a real customer.

A plant or kitchen working to a recipe runs in batches, whether a vat of fried snack mix, a reactor of shampoo base or a tray of sponge. Only three numbers matter. Quantity issued, quantity made and the amount lost to rejection, spillage or trimmings are written on a clipboard at the stage of loss. Totals are added up after the shift ends, by which time nobody remembers why one vat came up short against its recipe. Accounts see the invoice, never the lot.

Selling adds a record of its own. Stockists phone or message a salesman, and a scheme such as buy ten cartons, get one free runs for a set period. Hospital and hostel kitchens send daily orders against agreed rates, and cake or wedding customers revise the menu, the tiers or the headcount again and again. Returns, leakage claims and extra plates all turn up afterwards, and each must be checked against what was dispatched, promised or served.

11 trades in this group
The trades

Software for each kind of food and consumer goods business.

Food manufacturers

Makers of snacks, spice blends, pickles and sweets usually run on a basic accounting package, a paper batch register and distributor orders on WhatsApp, so tracing and expiry tracking slip. The production management software takes your recipes, batch sizes and pack sizes as they are. Each batch traces to the material issued to it and the dispatch it left on. Best-before tracking and distributor schemes are built on top during implementation.

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Beverage manufacturers

Makers of packaged water, soda, juice and flavoured drinks buy preforms, caps, labels, sugar and concentrate, then blend and fill in batches for distributors and route vans. Your accounting software holds the invoices, while batch codes, line output and returnable crates sit in registers. The production management software keeps bills of material, work orders and stage records. A returnable-container ledger and batch-code stock are built around it during implementation.

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Personal care product manufacturers

Makers of bar soaps, shampoos, face creams, hair oils and face washes, under their own brand or for other brands, keep formulations, batch records and packaging stock in separate files. The production management software holds bills of material, work orders and stage records for bulk and filled packs. Batch-wise finished stock, returns by batch and a separate view for each brand owner are built on top during implementation.

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Household products manufacturers

Makers of detergent powder, liquid detergents, dishwash, floor cleaners and similar goods run mixing, filling and packing in batches and sell through distributors on schemes. Your accounting package holds the invoices, while material issue, pack sizes and trade offers sit in registers. The production management software holds recipes, work orders and stage records, and the wholesale ordering software adds distributor logins, schemes and credit holds.

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Institutional food suppliers

Institutional food suppliers send rice, lentils, cooking oil, onions, milk and packed groceries to hostels, hospital kitchens, canteens, caterers and hotels. Daily indents, rate contracts and signed delivery notes are kept in WhatsApp, a diary and a spreadsheet. The wholesale ordering software gives each mess a login, price lists, credit holds, route picking and part dispatch. Standing orders and monthly consolidated bills are built around it during implementation.

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Bakeries

A neighbourhood bakery bills at the counter, takes cake orders by phone, receives design photos on WhatsApp and plans the next day’s bake. Outlets send their order each evening, and the central kitchen builds one plan from all of them. The bakery management system joins orders, production, stock and wastage into one record for every outlet.

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Caterers

Caterers run weddings, corporate lunches and daily lunch-box contracts from messaging chats, quotations and purchase lists. The work starts at the quotation and ends at settlement, with menu versions the family approves, quantities worked from the closing count, and every extra plate added at the hall recorded.

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Breweries

Breweries plan brews on a whiteboard, count malt and hops by eye and chase distributors on the phone. The brewery product links recipes, tank batches, packaging runs, stock, returnable kegs and orders on one record per batch. Taproom pints and wholesale orders come out of one stock.

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Wineries

Wineries keep harvest records, barrel notes, bottling dates and club lists in separate files. The software holds vintages, lots, tank and barrel contents, dry goods, finished stock and customer sales together. Cellar door, club and trade orders draw on one stock list. Nothing hides in a notebook.

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Herbal product manufacturers

Herbal product makers receive plant material from many growers, blend it by formula and sell under their own labels. The system records intake, quarantine, identity and purity checks, batches, expiry and distributor orders against one lot number, so each finished batch traces back to its raw material.

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Pet stores

Pet product businesses sell food, treats, litter, bedding, toys and healthcare items to owners who come back every few weeks. The pet store management software records food by batch and expiry, loose weights, bags per breed and the repeat order each customer follows.

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What they share

Where these businesses lose time and money.

A complaint cannot be traced to its lot

The batch sheet, the supplier’s lot label and the dispatch register live in separate files, and by the time a complaint arrives one of them is usually missing. The customer holds a damaged pouch.

Actual use drifts from the recipe

Palm oil, chilli powder, caustic soda or flour is issued slightly above standard, and the overuse surfaces only in the monthly margin. By then the operator has changed shifts.

Near-expiry stock is found late

Older cartons sit behind newer pallets in the store, and goods return from stockists with several weeks of shelf life still left on the carton. Credit notes follow.

Claims are approved without checking

Stockist schemes, broken glass, leaking sachets and short-dated returns arrive as paper claims, and matching each line to a rate card is slow. Accounts approve what they cannot verify.

Waste and extra quantity go uncounted

Torn laminate pouches, unsold sponge, forty extra plates added at the wedding hall and crates that never come back are counted by nobody. Margin reveals it later.

What the software does

What we build across food and consumer goods.

Material lots tied to work orders

Receive each flour sack, flavour concentrate or laminate reel against its purchase order with the supplier’s lot noted. Tie every issue to a batch or work order, so consumption can be read long after the shift has ended.

A batch sheet with expected against actual

Record kilograms issued against the kilograms the recipe expected for every batch. Count yield, rejection and trimmings at the stage where each occurred, with the operator named beside it.

Stock held by batch and expiry

Hold finished cartons by batch code and best-before or manufacture date, and show the oldest batch first at dispatch. Returns are logged against that batch with a stated reason.

Orders at the rate, scheme and credit limit in force

Take orders from stockists, route salesmen, mess kitchens and counters at the rate and scheme running on that day. An order that crosses a credit limit waits until a named person releases it.

Claims and returns checked against the record

Raise each claim against its invoice, with the batch and a photograph where one exists. Compare it with the scheme or rate that was announced, before any credit note is raised.

Event and custom orders kept in versions

For cake orders and catered receptions, save each change of menu, tier count or message as a new version and record the advance. Mark the version the customer approved, so the kitchen sees only that one.

Guides

Written for food and consumer goods.

Practical notes on running the business, not product marketing.

Common questions

Questions food and consumer goods businesses ask.

Can one product cover a food plant, a bakery and a caterer?

No. The production management software covers batch makers, the bakery system covers outlets and cake orders, and the catering software covers events, each fitted to its own recipes and counts. Extra layers are built around them.

Does the software make us compliant with food or licence rules?

No. Compliance comes from your process, your licence and your testing. The software keeps batch, lot, test readings and dates together, so a question from an auditor or a buyer can be traced through that one record.

Will it connect to our accounting software?

It does not connect directly. Your accounting software can stay for accounts and tax filing. Batches, stock and orders live here. A file for your accountant is written at set-up and quoted separately.

Is software needed for one bakery counter or a solo cook?

Often not. A billing app can serve one counter with few custom orders, and a diary can serve a home cook taking a few orders a month. The need begins with several outlets.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

What happens after you share your requirements

  1. A senior engineer reads your answers. Nobody phones first.
  2. Within one business day you get a written note: what we understood, what we would start with, and the questions we still have.
  3. If it fits, a proposal follows with the order of work, what we need from you and what you receive at each step.
  4. No call is booked and nothing is paid until you have read the note. Your details stay with us.

Start with your requirements

Seven short steps that tell us what you need. A senior engineer reads them before anyone gets in touch.

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