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GullySystem
Industry category · Manufacturing and industrial products

Follow every order from drawing revision through each stage, outside job work and dispatch.

Machine shops, panel builders, fabricators and plants making boxes, fittings or garments work to an order, a drawing or a specification. The software here holds the revision, the bill of materials, each stage’s job card, job work challans and dispatch against that order.

At a glance

These trades make to an order. A buyer sends a drawing, a purchase order or a specification, and the factory turns it into parts, panels, boxes or garments. Quantities change between orders. The same part often returns in a new revision, so the paperwork around the work matters as much as the work itself.

Most orders pass through stages: cutting, machining, welding, assembly, finishing, testing and packing. Some stages go outside, to a plater, a hardening shop, a polisher or a printer, and for those stages the challan book is often the only record of what left the gate. Stock arrives as bars, sheets, reels, components or fabric. Each is drawn down by a particular order and has to be counted against it.

Several people touch every order: the estimator, the planner, the store, the supervisor, the inspector and the accountant. Each keeps a private sheet. The business needs one record of the order that all of them can read. After dispatch the record keeps growing, with warranty returns, spares, AMC renewals, retention and the buyer’s debit notes all added to the same order that the estimator first opened.

12 trades in this group
The trades

Software for each kind of manufacturing and industrial products business.

CNC machining companies

CNC and precision component manufacturers turn, mill and grind parts to a buyer’s drawing, in lots that range from a few pieces to a monthly schedule. Drawings, inspection reports and job work challans usually sit in separate folders and books. The software keeps the revision, the material, every operation and each inspection reading on the work order, so a lot can be followed from bar to dispatch.

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Precision component manufacturers

Precision component manufacturers turn, mill, grind and finish small parts to a drawing and a tolerance, often in short runs for many buyers. Drawing revisions, setup sheets, inspection readings and subcontract challans usually sit in separate files. Our manufacturing production software keeps a batch, its stages and its rejections together. The gaps around it, such as gauge calibration dates and buyer rejection registers, are added as custom work.

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Automotive component manufacturers

Automotive component manufacturers supply pressed, machined, cast, moulded and assembled parts to vehicle makers and Tier-1 buyers against monthly schedules. Schedules arrive on a portal, rejections return as debit notes, and the quality file lives in folders. The software ties each schedule line to work orders, stage job cards, inspection, bin labels and dispatch, so a returned part leads back to the lot that made it.

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Electrical equipment manufacturers

Electrical equipment manufacturers build LT and HT panels, switchgear, distribution transformers and busducts to order for utilities, EPC contractors and factories. Each order carries a drawing approval, bought-out components, stage and final testing, an inspection call and a long payment tail. The software follows one order through its bill of materials, production, test readings and dispatch, and keeps the records a buyer’s inspector asks to see.

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Machinery manufacturers

Machinery manufacturers build machines and panels to order from Excel BOMs and parts machined outside, so assembly waits on one part and AMC revenue slips away. The production system covers the BOM against the drawing, job work, assembly and testing. The installed base, AMC and the wear parts a customer needs in year three are built around it.

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Industrial automation companies

An automation company sells offers, builds panels, and spends weeks commissioning at a customer’s plant, with retention money held long after the job. The project side is built for you during implementation. It follows each project from techno-commercial offer to final sign-off, holds panel material against it and logs service visits against warranty or AMC. The IoT monitoring dashboard covers machine readings.

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Metal fabricators

Metal fabricators quote gates, grills, railings, sheds and SS kitchen work by the kilo or by the square foot. The shop then runs on a whiteboard and a challan book, so actual weight and scrap go uncosted. Job cards, material movement and job work are tracked together, laser cutting and powder coating included. The material each job used stays on record.

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Packaging manufacturers

Packaging manufacturers making corrugated boxes, mono cartons and labels run on Tally, a reel register and paper job cards, so quotes lag behind kraft prices. Costing, job cards and reel stock are built around your corrugator, printing and finishing lines and your regular customers. Wastage is recorded against each job, and old specifications are kept for the repeat order.

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Chemical manufacturers

Chemical, rubber and plastic manufacturers often keep formulations in Excel, batch records on paper and QC results in a register. Batch records, QC and dispatch are built around your own formulations and plant, with versions kept and access limited. A batch number then shows what went into it and where it went.

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Lighting manufacturers

Lighting manufacturers assemble LED luminaires from bought-in drivers, SMD boards, heat sinks and housings, with BOMs in Excel and warranty claims arriving on WhatsApp. BOM, production and warranty tracking are built together, so every fitting carries the batches that went into it. When a carton comes back, the driver supplier can be named.

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Apparel manufacturers

Apparel manufacturers cut fabric in-house and send bundles out on job work challans to fabricators. GullySystem would build order, cutting and job work tracking around size ratios, so pieces out and pieces back are counted by size. Piece rates would come from the same record. Weekly settlement then starts from one count.

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Furniture manufacturers

Furniture manufacturers take orders at a showroom or from interior designers and build them from drawings sent on WhatsApp, so the factory hears late and delivery promises slip. The furniture showroom software holds the order end, and the production management software holds the factory end. The two are linked during implementation, so one order number runs from the cutting list through job work to delivery.

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What they share

Where these businesses lose time and money.

Revisions do not reach the floor

A buyer revises a drawing by email while the shop still holds the earlier print. The lot is made wrong.

Job work goes out and is not reconciled

Parts leave on a challan for plating, hardening or polish and return short. Nobody can say what remains.

Rejection is counted but not explained

Scrap is totalled at month end without the stage, the cause or the part. The same defect returns.

Material runs short after work has started

A bill of materials in Excel reserves nothing, so a breaker, a driver or a sheet is missing mid-order. The job waits.

The tail after dispatch is not tracked

Warranty returns, AMC renewals, retention and debit notes sit in separate sheets. Balances go unclaimed for long.

What the software does

What we build across manufacturing and industrial products.

Hold each revision on the order

Keep the drawing revision on the part, the order and the work order, so a lot made to an older revision stays identifiable. The shop is then not working from a stale print.

Give every stage a job card

Record quantity passed, rejected and held at each stage, with the operator, machine and shift, so rejection reads by part and reason rather than as one month-end total.

Reconcile job work against the challan

Record pieces or weight sent, received and written off for every vendor challan, and keep the shortfall on screen until someone closes it.

Plan material against the bill

Build a bill of materials for each order or model, turn shortages into purchase requests, and hold stock by grade, size, reel or batch with each issue tied to an order.

Trace a lot to its source

Link each lot to its work order, material issue, inspection readings and dispatch, so a buyer’s complaint can be followed back to the stage that made it.

Follow the order past dispatch

Keep installed machines, warranty returns, spares, retention and debit notes against the customer, so service work and held payments are visible.

Common questions

Questions manufacturing and industrial products businesses ask.

Does one production system fit every manufacturer here?

No. A ready production system suits machine shops, fabricators, and panel and component makers. Apparel, project-based automation firms and larger process plants need work built around their own steps, and some may fit an established ERP better.

Will it schedule the machines on its own?

No. The lots queued on each machine and stage are visible, and a planner sequences the batches. Costing sits at the quotation, where material, machine time and outside work are worked out before a price goes back.

Can it read counts directly from the machines?

Not on its own. Operators mark the job card from a phone or tablet. Where a controller shares its data, the monitoring dashboard can read run hours and downtime.

Does it replace Tally?

No. Accounts and GST stay in Tally. Sales, purchase and stock figures can be read inside GullySystem. An export for Tally is quoted separately.

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