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GullySystem
Water and Environment · Software for recycling companies

Weigh, grade, bale and sell each load.

Scrap comes in as mixed loads paid on gross weight, then leaves as graded bales, and the margin hides in whatever separates those two figures. That gap is where money leaks. The software records each load at the weighbridge with its tare, moisture reading and deduction, then the bales pressed from it and the mill report that settles the account.

At a glance

Collectors, factories and household rounds bring in cullet, newsprint, old corrugated cardboard, aluminium cans, copper wire and PET bottles, and every one of those streams carries a separate buying rate. The yard pays on gross weight, but the mill pays only for what survives sorting, drying and the picking out of stones, so margin lives in that shrinkage. Few yards measure it.

Software for recycling operators keeps shrinkage in view. An inbound ticket is graded, the lot goes to a picking belt or a baler, and every output is weighed again before the gate opens.

How the work runs today

Tippers and handcarts queue at the weighbridge from first light, long before the office opens its first ledger or the kettle is on. The operator keys the supplier, the plate number and the gross reading, then the tare once the load is tipped and the truck rolls back on. A grader walks the heap. The grader carries a moisture meter and a magnet. Stones, oil, wet board and film that jam the sorting belt are written against the ticket, because each one removes real weight from what the mill will pay for.

A trommel screen and an eddy current separator pull nonferrous pieces from the mixed stream while the belt keeps running. Pickers lift out cardboard, film and PET by hand, and the baler presses each grade under its own strapping, one bale at a time. Bales are weighed, tagged and stacked in numbered bays. Dispatch loads containers against buyer contracts. The mill’s own weighment, which rarely matches yours, arrives days later, and collectors are paid weekly or on the spot while claims from the mill are still open. Cash goes out first.

Where it breaks

What goes wrong for recycling companies without a proper system.

Deductions are decided on the floor and lost

A grader cuts the weight for wet board or oily copper wire and tells the cashier by voice, never writing the reason beside the supplier’s name. A week later the supplier disputes the figure. Disputes follow.

Bales cannot be traced to their lots

A bale of clear PET leaves the yard, yet nobody can say which inbound loads fed the baler that morning or which supplier brought the clean bottles. Yield per supplier stays a guess.

Mill weights and yard weights disagree

A container leaves at one weighbridge reading and is accepted at another, and the difference is argued from photographs and emails while the original slips sit in a drawer. Claims drag on.

Stock is guessed from the heap

A loose heap, a cullet bunker, an open bay and a leaning bale stack defy exact weighing, so ledger and sales plan quote different tonnage for one grade. Neither can be trusted.

Collectors are paid from a cash book

Advances, loads in transit and weekly rate revisions sit in separate notebooks, so one collector’s balance takes an afternoon to rebuild at the cash counter. Rates drift.

What the software does

What we would build for recycling companies.

Named the way your team already talks about the work. We start with whichever part the audit shows is costing you most.

Supplier register and rate cards

Hold collectors and factories with vehicle plates and the agreed rate for each grade, from newsprint and copper wire to catalytic converters, so each ticket opens priced.

Weighbridge tickets

Record gross, tare and net for every vehicle in and out, with supplier, material class and operator, so no load reaches the stockpile without a printed slip.

Grading and deductions

Note moisture readings, contamination, any radioactive alarm from the gate portal and the grade assigned on the heap, apply the deduction, and keep the reason attached to the ticket.

Sorting lines and yield

Weigh what each picking belt, trommel or separator recovers from a lot, such as aluminium, film or PET, and read the shredder fluff sent to landfill beside the input.

Bale register and stock bays

Tag every bale with grade, weight and source lots, and hold stock by numbered bay so the yard count agrees with the ledger.

Outbound loads and buyer contracts

Plan containers against each buyer’s contract by grade and tonnage, load the tagged bales, and record the reading at the outbound gate.

Mill rejections and claims

Log the mill’s receiving weight and any rejection notice, attach the original weighbridge slips, and follow the claim until a credit note arrives or the file is closed.

Before you talk to a supplier

A requirements checklist for recycling companies.

What to cover, which reports to ask for and what to put to every vendor, ready to print or save as a PDF.

Open the checklist
Ready product

A product already built for recycling companies.

It is adapted to how your business works before it goes live, and anything your trade needs that it lacks is added then.

Recycling Company Management Software

Weighbridge tickets, grading and deductions, sorting yield, bale register, stock by grade, mill dispatch, claims and supplier payments for recycling yards.

See the product
Solutions inside

The business modules recycling companies use most.

Each one is also available on its own, or inside a system built for you.

How it works

How the work runs from Bengaluru for your city.

  1. 1

    The audit, by call

    A screen-share and a look at the sheets, accounting reports and WhatsApp groups your team uses. No travel needed.

  2. 2

    A written proposal

    Scope, what we build first and the cost, agreed in writing before anything starts.

  3. 3

    Build in short rounds

    Working screens shared every few weeks. Your team tests them from your own office.

  4. 4

    Go-live, in person when it helps

    For data migration and training we can come to your city. Travel is agreed in advance.

  5. 5

    Support online

    Fixes, changes and hosting handled remotely by the same team that built it.

Common questions

Questions recycling companies ask before they call.

Can the weighbridge feed the system?

Often yes. Many load cell indicators send a reading over a serial port or the network, and a connection is scoped once the make is known. If not, the operator keys the figure. A slip is still printed.

How are moisture and contamination deductions handled?

The grader picks a reason from a list you define, such as wet board, oily wire or mixed plastics, and enters the weight cut or the share removed. The supplier’s statement prints that reason beside the net weight, line by line, so the cashier can answer a query on the spot.

Do we need it for plain scrap trading?

A trading yard can run the intake, stock and dispatch parts alone, leaving sorting, yield and the bale register switched off until they are wanted. Sorting and yield matter once a lot is split on a picking belt or pressed into bales before sale, because only then does output differ from input. Fridges waiting to be degassed get a line too.

What happens to our supplier and rate sheets?

Supplier names and the price sheet for each grade arrive from your accounts clerk, who matches every supplier against one recent invoice before weighbridge entries begin. Rates stay as you quote them. Each metal and polymer keeps a line.

What happens after I share my requirements?

An engineer reads what you send and replies within one business day. We then look at the software, spreadsheets and WhatsApp groups your business runs on today and write down what works, what slows your team down and what is missing. A demo login, a screen-share or a few screenshots are enough. You get a short written summary ordered by priority, with no obligation to hire us afterwards.

How much will the software cost?

We don’t publish a price, because it depends on what the system has to do. That first review settles the scope, and the cost goes into a written proposal before any work starts.

Category

Part of a wider group.

Talk to us

Tell us how your business runs today.

A few lines on your spreadsheets, software and WhatsApp groups is enough. We reply the same working day.

  • No obligation
  • A reply within one business day
  • Your details stay private

Start with your requirements

Seven short steps that tell us what you need. An engineer reads them before getting in touch.

Share your requirements